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  Apollo 1: Was the fire inevitable?

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Author Topic:   Apollo 1: Was the fire inevitable?
Fra Mauro
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From: Bethpage, N.Y.
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posted 03-30-2009 11:19 PM     Click Here to See the Profile for Fra Mauro   Click Here to Email Fra Mauro     Edit/Delete Message   Reply w/Quote
What if on January 27, the Apollo 1 plugs-out test had been ended/called off due to the comm problems anytime before the fire started? Would it have happened the next time the cabin was pressurized?

Obviousman
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From: NSW, Australia
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posted 03-31-2009 04:44 AM     Click Here to See the Profile for Obviousman   Click Here to Email Obviousman     Edit/Delete Message   Reply w/Quote
It's an interesting question.

If the test had been completed before the fire, then those specific circumstances may not have occurred again. Remember, you had the cabin pressurised to some 18-20 PSI with O2. I don't know if any of the other pre-flight tests involved a pressure test, but if not then you would have removed a major "link" in the chain of events.

The review board was never able to conclusively determine the ignition source, so it's difficult to say but I would imagine the circumstances which lead to the short circuit / spark in the wiring probably would happen again.

The next factor is the glycol leak: would it have happened again? Possibly, possibly not. Even if both the spark and the glycol leak happened again simultaneously, the fire propagation in a 3.5 PSI O2 atmosphere would have been very different. I am not sure how different, but it may have meant that the crew might have had enough time to either egress the spacecraft or dump the cabin pressure and fight the fire (if on the ground).

If it had happened in orbit, it would depend when it happened. If they still had their pressure suits on, then they would have donned helmets and dumped cabin pressure. If they were out of their suits, then...? I can't remember if the Block I CM had any type of fire extinguishers inside the cabin.

mjanovec
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From: Midwest, USA
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posted 03-31-2009 01:51 PM     Click Here to See the Profile for mjanovec   Click Here to Email mjanovec     Edit/Delete Message   Reply w/Quote
As was already said, it depends on the actual source of the ignition point. If the damaged wiring was in an area where it could have been easily seen upon inspection, then there is a chance it would have been discovered between tests (especially if an inspection of the capsule was made to track down a possible source of the communications problems). If the damaged wiring was not easily visible, then perhaps the fire would have occurred during a later test.

The best case scenario is that the wiring would have been found and people would have taken a step back and said "Whoa, look at what could have happened." But it's also just as likely that the bad wiring would have been quietly repaired and the testing/flight of Apollo 1 would have continued...and the improvements that came about as result of the fire may have never occurred (perhaps putting future crews in danger). Hard to say, really...

It's easy to see the benefits of the improvements made to the design of the Block 2 capsule as a result of the fire. It's just too bad three people had to pay with their lives to make that happen.

micropooz
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posted 03-31-2009 02:12 PM     Click Here to See the Profile for micropooz   Click Here to Email micropooz     Edit/Delete Message   Reply w/Quote
Just to clear up Obviousman's question about subsequent tests where the cabin pressure would be elevated to 18 - 20 psi of pure O2:

The cabin pressure integrity test was a standard prelaunch test (to 16.7 psi if I remember right). So for Apollo 204 it would have been rerun during the final launch count after the crew hatch had been sealed. And if the fire didn't happen then, every subsequent crew would have gone through the same test during their launch count, and probably even more during prelaunch testing.

After the fire, the cabin pressre integrity tests continued, but with a O2 - N2 mix. Shuttle still does the same test to 16.7 psia, but of course they use an atmospheric mix of O2-N2.

leslie
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posted 04-07-2009 06:15 AM     Click Here to See the Profile for leslie   Click Here to Email leslie     Edit/Delete Message   Reply w/Quote
I recall hearing of John Young's comments to Gus Grissom regarding the tests in 100% O2.

According to John Young, Grissom's reply was that he was concerned but moreso about losing his place on the test if he complained.

Thus, it seems there was great concern that it could be an accident waiting to happen.

------------------
Leslie Cantwell

Apollo Redux
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From: Montreal, Quebec, Canada
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posted 04-08-2009 02:31 PM     Click Here to See the Profile for Apollo Redux   Click Here to Email Apollo Redux     Edit/Delete Message   Reply w/Quote
The fire was tragic, but likely not only inevitable, but necessary for the ultimate success of Apollo.

No corporation will ever start off with the very best components, unless the government agrees to pay the 'freight'. American corporations are in the business of making profits, which attract more shareholders, which increases the possibility of realizing future profits.

Again, if a company offers a safer or more beneficial system, Congress would still have to approve it.

Since they answer to their constituents, they will vote almost always on the side that ensures their re-election.

That is why and how NASA got the shuttle(s) it did, rather than the one they required for the initial performance specifications.

Congressional budget constraints.

It's a sad fact that decisions are only revisited (concerning the American space program) in lieu of loss of life, or catastrophic mission failure.

Had Apollo 1 been lost in space, and not on the ground, investigators would have had no physical evidence to analyse.

Therefore how could they even come close to determining what needed to be changed?

328KF
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posted 04-08-2009 07:18 PM     Click Here to See the Profile for 328KF   Click Here to Email 328KF     Edit/Delete Message   Reply w/Quote
No offense to any of the previous posts, but saying that Apollo 1 was "inevitable" is like saying every major aviation accident (and marine, train, industrial, etc.) was equally so.

In recent years, the study of aviation safety has centered around the "swiss cheese" model of Reason which analogizes a set of independent, unrelated conditions (holes in the cheese) lining up at an inopportune time to allow a line to be drawn through them (accident).

Remove any one of the holes, and the line is blocked, the accident prevented. Apollo 1 was a perfect example of a set of conditions lining up which no one saw at the time, but in retrospect seem painfully obvious. Poor hatch design, pure O2, substandard wiring, poor workmanship and quality control, and schedule pressures all conspired to kill three astronauts.

Another concept demonstrated by Challenger and Columbia is the "drift toward failure." We've gotten away with it so long, that we believe we have a handle on it. We relax our restrictions and let our guard down until it comes back and bites us.

This is something I think about everytime I hear a NASA engineer refer to a condition as being "in family." I agree that we learn something everytime we fly the vehicle, and certain risks are acceptable if thoroughly understood. But ET foam loss was considered to be "in family" prior to Columbia. Of course, after the near disaster of STS-27, what damage couldn't be considered "in family?"

We saw the "drift toward failure" on a much larger scale when Challenger-type management decisions resurfaced and led to the Columbia accident.

It seems that lessons learned from past events don't always get passed down to the generations of engineers that follow. While I know that no one will ever lock astronauts in an inescapable spacecraft pumped full of O2 at high pressure again, I worry that the same faulty safety culture which led to this will again produce similar results.

The CAIB report really broke new ground in utilizing the latest accepted theories of safety culture and did not lead the reader down the faulty path of a "smoking gun" answer to the accident.

No accident is "inevitable" if the organization puts forth sufficient resources to independently verify that everything possible is being done to prevent the unforeseen from happening.

carmelo
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From: Messina, Sicilia, Italia
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posted 04-13-2009 03:47 PM     Click Here to See the Profile for carmelo   Click Here to Email carmelo     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by Apollo Redux:
The fire was tragic, but likely not only inevitable, but necessary for the ultimate success of Apollo.
Sad, but I agree.

mjanovec
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posted 04-13-2009 05:08 PM     Click Here to See the Profile for mjanovec   Click Here to Email mjanovec     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by Apollo Redux:
The fire was tragic, but likely not only inevitable, but necessary for the ultimate success of Apollo.

I've heard this repeated many times before, but I don't necessarily buy the argument that the fire was "necessary" for the success of Apollo. Had the wiring in the Apollo 1 capsule never gotten worn/damaged to the point of creating the spark that caused the fire, it's quite conceivable that Apollo 1 could have flown successfully. And since the improved Block 2 capsules were soon to replace the Block 1 capsules, it's also conceivable that NASA could have moved onto Block 2 before a tragedy occurred.

Keep in mind that the pressurized 100% oxygen atmosphere was also a part of Mercury and Gemini too...and few could argue that those programs weren't a success. It's quite possible that Apollo could have tested and flown successfully with 100% oxygen, just like Mercury and Gemini did (even if it wasn't an ideal environment).

I do agree that the fire led to many additional improvements for the Block 2 capsules...which most likely increased the overall odds of success. Whether those increased odds were what it took to make a moon landing successful is something that is open for debate.

Obviousman
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posted 04-14-2009 02:39 AM     Click Here to See the Profile for Obviousman   Click Here to Email Obviousman     Edit/Delete Message   Reply w/Quote
Yep, I agree. Both the Reason Model and the Boeing Chain-of-Events model show this; if one event had been removed, then the fire would not have happened that day. The fire was NOT inevitable.

Could it have occurred at a later date, perhaps during flight? Certainly - but the conditions would have been different and the outcome may have been different.

I've sometimes asked what do you think would have come back to bite the programme, if the fire had not happened. I think that Apollo 13 could have been different if not for Apollo 1. The determined effort to eliminate every possible ignition source in the CM probably (IMO) stopped the Apollo 13 CM suffering some type of short when power was switched back on.

328KF
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posted 04-14-2009 12:47 PM     Click Here to See the Profile for 328KF   Click Here to Email 328KF     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by Apollo Redux:
The fire was tragic, but likely not only inevitable, but necessary for the ultimate success of Apollo.
I like what I've heard from the last two posts, and I think this is an important subject to explore here. So many times we've heard the above quote repeated, most notably by Chris Kraft, and I've always shook my head.

Let's look at what are really three seperate issues:

  1. The fire itself was inevitable: No, it wasn't. As we have discussed above, many things could have been done to prevent it from occurring. If I fill a bottle with gas, stuff a rag in it and light it, it's inevitable that a fire will occur. Quality workmanship, tight quality control, and good design should have prevented the combination of electrical short, flammable materials, and environmental conditions which caused the Apollo 1 fire.

  2. The fire was necessary for the ultimate success of Apollo: NASA, NAA, and all of the contractors learned alot about their design from the fire, but others here have stated that in the absence of it, Apollo may have marched forward and "gotten away with" the pure O2 concept all the way throught he conclusion of the program. No one really knows, any more than one can say that a similar event likely would have happened during a flight. Block 1 and Block 2 spacecraft were very different, and in either case, operated at a much lower 5 PSI in space, making an uncontrollable fire much less likely.

  3. Loss of the crew: All other conditions being the same, with a properly designed hatch the fire still could have occurred, yet without losing Grissom, White, and Chaffee. Once the hatch popped open, venting the lethal environment and allowing emergency personnel access, the fire damage would not have been as severe, and the hull would likely not have ruptured.
This would have been the ideal outcome. Less damage would have perhaps allowed investigators to pinpoint the short's origin, the lessons learned about the ship's design, environment, and flammable materials would have been recognized. The same delay in the program would have occurred in order to redesign and test, and a much safer system would have resulted.

So Reason's model (remember the "swiss cheese"?) could apply to two different events: the cause of the fire, and the loss of the crew. Both lead to the same outcome...delay, redesign, and the ultimate success of Apollo. But if one fault (hole in the cheese) could have prevented the loss of the crew, it would obviously be that hatch.

When I look at the films of them bolting those three doors in place, it makes my stomach turn. With the bias of hindsight, it's easy to wonder "what were they thinking?"

mjanovec
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From: Midwest, USA
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posted 04-16-2009 06:08 PM     Click Here to See the Profile for mjanovec   Click Here to Email mjanovec     Edit/Delete Message   Reply w/Quote
I fully agree with the above post.

To take it a step father, I believe the notion that the Apollo 1 fire was "necessary" was born out of the desire to attach a special significance to the deaths of the crew...hoping that their sacrifice insured a successful moon landing before the end of the decade. In that respect, I can understand the desire to attach that meaning to their deaths, since nobody wants to think of their deaths as an unnecessary waste that could have been avoided.

The simple matter, however, is that the fire did lead to many improvements to the Block 2 capsule and made a lot of people in the program stop and re-think everything they were doing. In other words, it tempered the "go fever" atmosphere a bit. I believe those actions likely increased the overall odds for success...and were perhaps the extra factor that led to success. But there is no way to prove it. And I still believe it's conceivable that success could have possibly been achieved without the fire.

BMacKinnon
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From: Waterford, MI. USA
Registered: Jul 2007

posted 04-24-2009 10:47 PM     Click Here to See the Profile for BMacKinnon   Click Here to Email BMacKinnon     Edit/Delete Message   Reply w/Quote
One item not mentioned so far in this string was that the astronauts died from inhaling toxic gases and that they were protected from burning in the fire by their suits. I do understand that the temperature of the fire would have played a factor. But I want to mention that I recently attended a lecture by a former astronaut and he brought up Apollo1 in his lecture. He stated that there was a lever in the capsule by the commander that could have been turned to isolate the astronauts from the toxic gases created by the fire and that might have saved their lives. We need to throw this into the mix of "What If".

I find it great that over 42 years later, we have still not forgotten them and the ultimate sacrifice they made for our country!

jasonelam
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From: Monticello, KY USA
Registered: Mar 2007

posted 04-25-2009 09:34 AM     Click Here to See the Profile for jasonelam   Click Here to Email jasonelam     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by BMacKinnon:
He stated that there was a lever in the capsule by the commander that could have been turned to isolate the astronauts from the toxic gases created by the fire and that might have saved their lives. We need to throw this into the mix of "What If".

There was a cabin pressure release valve located on the side panel near Grissom's left arm, and there are indications that it was turned. However, the pressure was so intense in the capsule that according to "Apollo by the Numbers", it would have only delayed the rupture of the cabin by less than a second.

I am not sure if that's what the speaker meant by the lever he mentioned.

Ross
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From: Australia
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posted 04-26-2009 09:25 AM     Click Here to See the Profile for Ross   Click Here to Email Ross     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by BMacKinnon:
He stated that there was a lever in the capsule by the commander that could have been turned to isolate the astronauts from the toxic gases created by the fire and that might have saved their lives.
He makes a good point. A fire needs 3 elements; oxygen, fuel and an ignition source. Even in pure oxygen a fire can't start without fuel. If the Apollo capsule interior had originally been designed with fire proof and fire resistant materials, the fire would never have got out of control. It may never have even started. In addition, the toxic gases would never have been created and even if there had been a fire, the astronauts would have had a much better chance of escaping. So, replacing fire prone materials with fire proof and fire resistant materials was as important as changing the atmosphere from a pure oxygen atmosphere.

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