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Author Topic:   Space Cover 551: Rocket Sled
yeknom-ecaps
Member

Posts: 667
From: Northville MI USA
Registered: Aug 2005

posted 02-08-2020 11:13 PM     Click Here to See the Profile for yeknom-ecaps   Click Here to Email yeknom-ecaps     Edit/Delete Message   Reply w/Quote
Space Cover of the Week, Week 551 February 9, 2020

Space Cover 551: Rocket Sled

When collectors think of rockets, we think of them launching something – crewed missions, satellites, scientific experiments, and military warheads. Covers exist for thousands of launches from around the world.

An interesting sideline to collecting launch covers is to collect "launches" of horizontal rockets. One of these areas for collecting is related to rocket sleds.

The rocket sled is a system that was designed to experiment with G-forces. In its simplest form, a rocket sled consists of a chair attached to a sled on a long stretch of railroad track with a rocket engine strapped to the back. The rocket ignites, the sled fires forward, the chair and occupant go along for the ride.

Rocket sled tracks have been built at multiple places around the world. Some of the United States government/military tracks were built at Edwards AFB, Kirtland AFB, Holloman AFB, and Redstone Arsenal. There are also private tracks such as the one in Socorro, NM – run by Energetic Materials Research and Testing Center (EMRTC), a research division of New Mexico Tech.

Extensive aviation research was conducted on the ground at Edwards AFB. Two rocket sled tracks there pioneered important developments and research for the United States Air Force. The first 2,000-foot track was built by Northrop in 1944 at what was then Muroc Army Air Field. The track was originally intended to help develop a V-1 flying-bomb-style weapon that ultimately never left the drawing board. After the war, the track found use as a test area for V-2 rockets captured from Nazi Germany in Operation Paperclip.

Later, Lt. Col. John Stapp appropriated the track for his MX981 project and installed what was believed to be one of the most powerful mechanical braking systems ever constructed. The sled weighed 1,500 pounds, could hold a person and had room for a number of rocket engines in the rear.

At first the "Gee Whiz" rocket sled was tested with a crash test dummy, known as "Oscar Eightball." Eightball would suffer a violent ejection that sent him flying 700 feet, as well as other work-related "injuries."

These problems were fixed, however, and then they strapped a chimpanzee in the seat. Finally they needed a human volunteer.

After 35 unmanned test runs, Stapp himself rode the sled with a single rocket propelling it, hitting 10 Gs of force in the process. He was hooked. The image above shows Stapp riding Gee Whiz.

Within months, Stapp had hit 35 Gs of force, blowing away the previously believed 18 G fatality point. This research changed the way airplanes were designed nearly immediately, accounting for additional safety measures and new capabilities.

Captain Ed Murphy, an Air Force Engineer, briefly came out to Edwards Air Force base to try to test some sensors he had created on the sled run. He believed that they would grant quantifiable insight into the amount of force applied to Stapp during deceleration.

An assistant installed the sensors on the restraints and — while the exact details of the event remain contested — something went wrong.

By either malfunction, mistakes in wiring, or an error setting the system up, the gauges that Murphy had installed had no readout after Stapp's run on the sled.

At that point, Murphy — either out of anger at the assistant who configured the device or as a commentary on engineering and design — said something to the nature of "If there's any way they can do it wrong, they will," according to a witness.

After a test failure, the result spreads around the staff very quickly. Murphy's sensor failure and subsequent quip were no exception. The notion was eventually distilled to a catchier "If anything can go wrong, it will."

"Murphy's Law" caught on, everyone was talking about it. The key moment where it entered the mainstream was at a press conference Stapp was holding. When asked how such dangerous testing had never caused a fatality, Stapp commented that he and his team always kept Murphy's Law in mind when working, and planned to prevent mistakes. The rest is history.

Similarly, "Stapp's Law," written during the rocket sled tests, states that "The universal aptitude for ineptitude makes any human accomplishment an incredible miracle."

The results from the first track prompted the Air Force to build a second in 1948. Located just south of Rogers Lake, the 10,000-foot track was capable of supersonic speeds. Its first project was the development of the SM-62 Snark cruise missile. This track was so successful that an extension was constructed, and on May 13, 1959, the full 20,000-foot track was opened. After the United States Navy had conducted research on the UGM-27 Polaris ballistic missile, the track was used to develop ejection seats that could be used at supersonic speeds.

Pictured at the top of this post is an image of a carried rocket sled cover and it states it is the "First transportation of mail at the AIR FORCE FLIGHT TEST CENTER by rocket propelled sled on the High Speed Track." The cover was "Carried by the Parachute Test Vehicle on 18 Jun 59 at a maximum speed of 875 mph."

Though this program was a success, a budgetary review concluded that the track was too expensive to maintain and the track was decommissioned on May 24, 1963. Before it was closed, a trial run set a world speed record of Mach 3.3 before the test car broke up.

Stapp's deceleration test runs at Edwards AFB and Holloman AFB led the press to nickname him the "fastest man on earth" and the "bravest man in the Air Force". Stapp, one of the most frequent volunteers on the runs (29 of 77 total human runs), sustained a fracture of his right wrist during the runs on two separate occasions, also broke ribs, lost fillings from his teeth and bleeding into his retinas that caused temporary vision loss; in one run he survived forces up to 38 Gs.

The image above is Milestones of Flight cover Number 22 for the 20th anniversary of Stapp's 38 Gs ride. This was written up in Space Cover of the Week 392.

So while you are on the hunt for space covers consider looking for some horizontal rocket launch covers...

Apollo-Soyuz
Member

Posts: 1214
From: Shady Side, Md
Registered: Sep 2004

posted 02-09-2020 05:44 AM     Click Here to See the Profile for Apollo-Soyuz   Click Here to Email Apollo-Soyuz     Edit/Delete Message   Reply w/Quote
Here is a cover that used the rocket sled for testing. Test was a shuttle SRB nose cap test to insure the nose cap would function during launch.

bobslittlebro
Member

Posts: 181
From: Douglasville, Ga U.S.A.
Registered: Nov 2009

posted 02-09-2020 07:20 AM     Click Here to See the Profile for bobslittlebro   Click Here to Email bobslittlebro     Edit/Delete Message   Reply w/Quote
Nice cover and good topic Tom. That's the first sled cover I have seen from that year. Did someone ever do any sled covers for the X-15 testing?

yeknom-ecaps
Member

Posts: 667
From: Northville MI USA
Registered: Aug 2005

posted 02-09-2020 08:44 AM     Click Here to See the Profile for yeknom-ecaps   Click Here to Email yeknom-ecaps     Edit/Delete Message   Reply w/Quote
Tim - Have never seen any for the X-15.

John - thanks for showing the shuttle rocket sled cover - I hadn't seen that one before.

Apollo-Soyuz
Member

Posts: 1214
From: Shady Side, Md
Registered: Sep 2004

posted 02-09-2020 09:14 AM     Click Here to See the Profile for Apollo-Soyuz   Click Here to Email Apollo-Soyuz     Edit/Delete Message   Reply w/Quote
The rocket sled I showed was also used to test the ALT ejection seats. I had posted the cover as SCOTW 168.

Ken Havekotte
Member

Posts: 2942
From: Merritt Island, Florida, Brevard
Registered: Mar 2001

posted 02-09-2020 07:12 PM     Click Here to See the Profile for Ken Havekotte   Click Here to Email Ken Havekotte     Edit/Delete Message   Reply w/Quote
What an early rocket sled cover and carried at that, Tom, that is a first for me, too, as I don't recall seeing any rocket-propelled covers during the 1950's.

I've added a few more below with different event cachets; Boudwin at top left of a shuttle orbiter drag test, a Szostek B-1/shuttle orbiter escape system test cover of 600 made, a popular Space Voyage/Rank cachet of a similar--but different date--SRB-sled nose cone ejection test that John has already shown above, and another orbiter crew escape system test vehicle cover produced by Stan Henderson signed by Captain Jerry Brewer that John had featured in a prior SCOTW #168 of different event dates.

As a high schooler during the 1970's, I first learned of famed U.S. Air Force medical researcher John Paul Stapp as the "Fastest Man on Earth" for his 1954 rocket-propelled sled ride at 632 mph, which was faster than a .45 caliber bullet!

The results of his research helped in areas as diverse as improving seat belts in cars, to help keep pilots safer in bailing out of jets at supersonic speeds, and developing the medical and psychological tests for selecting our first NASA astronauts.

When writing to Col. Stapp in 1974 with a fan letter, he was kind enough to autograph a photo along with one of the Smithsonian commemorative anniversary covers of his breaking world record sled ride. A true aviation/space medicine research pioneer! I think he passed in 1999 at the age of 89.

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