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  SpaceX Falcon 9/AMOS-6 explosion at LC-40 (Page 1)

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Author Topic:   SpaceX Falcon 9/AMOS-6 explosion at LC-40
Robert Pearlman
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posted 09-01-2016 08:26 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Numerous reports on social media this morning (Sept. 1) of a large explosion at SpaceX's Launch Complex 40 at the Cape Canaveral Air Force Station. Photos taken from a distance show a black plume rising from the site.

From Jonathan McDowell on Twitter:

Very bad news - looks like the SpaceX Falcon 9 due for launch on Saturday may have exploded on the pad at Cape Canaveral a few minutes ago.
From Bill Harwood (CBS) on Twitter:
Falcon 9 set for launch Saturday with AMOS-6 comsat; booster hot fire was believed to be on tap; no word from SpaceX.
From a NASA webcam pointed at LC-40:

Robert Pearlman
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posted 09-01-2016 09:22 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
SpaceX statement:
SpaceX can confirm that in preparation for today's static fire, there was an anomaly on the pad resulting in the loss of the vehicle and its payload. Per standard procedure, the pad was clear and there were no injuries.
This was the Falcon 9 set to launch the Israel Aerospace Industries/Spacecom AMOS-6 communications satellite on Saturday (Sept. 3). For clarity, this rocket did not include a recovered first stage.

Robert Pearlman
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posted 09-01-2016 09:48 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
45th Space Wing release
At approximately 9:07 a.m. [EDT] this morning [Sept. 1] an explosion occurred at launch complex 40 on Cape Canaveral Air Force Station. Initial reports indicated that there were no causalities and has been no threat to public safety.

CCAFS Emergency Management is providing the initial on-scene response. Roadblocks will be set up in and around CCAFS, so we ask that you avoid the entrance to the Air Force Station until further notice. We will provide updates as they become available.

Robert Pearlman
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posted 09-01-2016 10:08 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
From Peter B. de Selding with SpaceNews on Twitter:
Here's [a pre-explosion] picture of Falcon 9 with Spacecom's Amos-6 telecommunications satellite on Cape Canaveral Air Force Station.

Robert Pearlman
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posted 09-01-2016 10:11 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
AMOS-6 was to support Facebook's first space-based internet service. Mark Zuckerberg posted the following on Oct. 5, 2015:
I'm excited to announce our first project to deliver internet from space. As part of our Internet.org efforts to connect the world, we're partnering with Eutelsat to launch a satellite into orbit that will connect millions of people.

Over the last year Facebook has been exploring ways to use aircraft and satellites to beam internet access down into communities from the sky. To connect people living in remote regions, traditional connectivity infrastructure is often difficult and inefficient, so we need to invent new technologies.

As part of our collaboration with Eutelsat, a new satellite called AMOS-6 is going to provide internet coverage to large parts of Sub-Saharan Africa. The AMOS-6 satellite is under construction now and will launch in 2016 into a geostationary orbit that will cover large parts of West, East and Southern Africa. We're going to work with local partners across these regions to help communities begin accessing internet services provided through satellite.

This is just one of the innovations we're working on to achieve our mission with Internet.org. Connectivity changes lives and communities. We're going to keep working to connect the entire world — even if that means looking beyond our planet.

Update from Mark Zuckerberg:
As I'm here in Africa, I'm deeply disappointed to hear that SpaceX's launch failure destroyed our satellite that would have provided connectivity to so many entrepreneurs and everyone else across the continent.

Fortunately, we have developed other technologies like Aquila that will connect people as well. We remain committed to our mission of connecting everyone, and we will keep working until everyone has the opportunities this satellite would have provided.

Headshot
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posted 09-01-2016 11:22 AM     Click Here to See the Profile for Headshot   Click Here to Email Headshot     Edit/Delete Message   Reply w/Quote
Are there any other pads, besides LC-40, from which SpaceX can launch payloads to the ISS?

Robert Pearlman
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posted 09-01-2016 11:28 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Pad 39A, but the preparations for that pad are not complete. SpaceX's next Dragon (CRS-10) launch was targeted for mid-November.

Robert Pearlman
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posted 09-01-2016 12:10 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
From Elon Musk on Twitter:
Loss of Falcon vehicle today during propellant fill operation. Originated around upper stage oxygen tank. Cause still unknown. More soon.
SpaceX statement
At approximately 9:07 a.m. ET, during a standard pre-launch static fire test for the AMOS-6 mission, there was an anomaly at SpaceX's Cape Canaveral Space Launch Complex 40 resulting in loss of the vehicle.

The anomaly originated around the upper stage oxygen tank and occurred during propellant loading of the vehicle. Per standard operating procedure, all personnel were clear of the pad and there were no injuries.

We are continuing to review the data to identify the root cause. Additional updates will be provided as they become available.

Robert Pearlman
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posted 09-01-2016 12:25 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Video of the "static fire anomaly":

SpaceAngel
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posted 09-01-2016 12:43 PM     Click Here to See the Profile for SpaceAngel   Click Here to Email SpaceAngel     Edit/Delete Message   Reply w/Quote
I cannot believe it; how can this happen to SpaceX again, after making all the changes after last year's failure?

In addition, will this anomaly have a huge effect for future flights to the ISS?

Robert Pearlman
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posted 09-01-2016 12:51 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
It is too early to speculate on a cause or to say to what extent this failure will impact the flight schedule.

issman1
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posted 09-01-2016 01:25 PM     Click Here to See the Profile for issman1     Edit/Delete Message   Reply w/Quote
That immense and sudden explosion occurred just below where an astronaut crew would sit.

What I fear is how it will disrupt SpaceX's already tight manifest for the first crew test flight and NASA's resupply chain for ISS.

usafspace
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posted 09-01-2016 01:27 PM     Click Here to See the Profile for usafspace   Click Here to Email usafspace     Edit/Delete Message   Reply w/Quote
SpaceX had a big launch back log but they were starting to catch up until this morning. I would guess that this will set them back a few months.

In my modest opinion, they have been going too fast. It seemed like there was a new mission patch every week. It just seemed really rushed.

OV-105
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posted 09-01-2016 01:46 PM     Click Here to See the Profile for OV-105   Click Here to Email OV-105     Edit/Delete Message   Reply w/Quote
Since it happened during fueling I wonder if there was a problem with the ground equipment or the fuel itself. And that's why the pad is cleared when they are fueling.

328KF
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posted 09-01-2016 02:05 PM     Click Here to See the Profile for 328KF   Click Here to Email 328KF     Edit/Delete Message   Reply w/Quote
As reported recently, one of the major safety concerns of NASA for the crew Dragon is the proposed fueling of the vehicle just prior to launch with the crew aboard.

This event will no doubt bring new importance to that discussion. Given where the explosion originated and how sudden it was, it does not appear that there would have been ample time for an abort system to automatically initiate an abort. Certainly no time for one to be initiated manually.

Robert Pearlman
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posted 09-01-2016 02:10 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Dragon's aborts will be initiated almost instantaneously, the moment anything like this were to happen.

Update: Elon Musk addressed the Dragon abort scenario on Twitter:

This seems instant from a human perspective, but it really a fast fire, not an explosion. Dragon would have been fine.
Not that it is applicable, but the video shows the payload (and its fairing) actually survived the initial break up of the rocket; it was only destroyed after it separately dropped to the ground.

As for the crew loading and fueling, yes, certainly a concern, but also different pad and different procedures.

usafspace
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posted 09-01-2016 02:17 PM     Click Here to See the Profile for usafspace   Click Here to Email usafspace     Edit/Delete Message   Reply w/Quote
I think that you are spot on. All of that pressurized fuel goes really fast. It was instantaneous with a major pressure wave.

Glint
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posted 09-01-2016 04:40 PM     Click Here to See the Profile for Glint   Click Here to Email Glint     Edit/Delete Message   Reply w/Quote
Congratulations on SpaceX breaking an old record. Spaceflight Now echoed Jonathan McDowell, saying "he believes the last time such a mishap occurred at Cape Canaveral on an orbital-class rocket before liftoff was in 1959, when an Atlas-Able booster exploded during a static fire test."

More than 55 years without a static fire test explosion on the pad at the Cape. That is, until SpaceX came along. Better call Lloyds!

Headshot
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posted 09-01-2016 05:17 PM     Click Here to See the Profile for Headshot   Click Here to Email Headshot     Edit/Delete Message   Reply w/Quote
It will be interesting to find out how badly LC-40 was damaged and learn how long it will be out of service.

Robert Pearlman
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posted 09-01-2016 05:30 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
NASA statement
We remain confident in our commercial partners and firmly stand behind the successful 21st century launch complex that NASA, other federal agencies, and U.S. commercial companies are building on Florida’s Space Coast. Today's incident — while it was not a NASA launch — is a reminder that spaceflight is an incredible challenge, but our partners learn from each success and setback.

The situation at the Cape is being evaluated, and it's too early to know whether the incident will affect the schedule for upcoming NASA-related SpaceX launches to the International Space Station. If there are SpaceX mission delays, other cargo spacecraft will be able to meet the station's cargo needs, and supplies and research investigations are at good levels.

The launch for NASA's OSIRIS-REx mission remains on track for Sept. 8. Initial assessments indicate the United Launch Alliance Atlas V rocket and OSIRIS-REx spacecraft are healthy and secure in the Vertical Integration Facility at Space Launch Complex-41, which is 1.1 miles from SpaceX's launch pad where the incident occurred.

Glint
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posted 09-02-2016 10:20 AM     Click Here to See the Profile for Glint   Click Here to Email Glint     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by Headshot:
It will be interesting to find out how badly LC-40 was damaged and learn how long it will be out of service.
According to Aviation Week & Space Technology's website:
Even before the explosion, which fortunately occurred without any injuries at Space Launch Complex 40 (SLC-40) at Cape Canaveral, SpaceX was already facing a tight schedule to meet its planned target of 18 launches for the year. The vehicle, which was to launch the Amos-6 communications satellite on Sept. 3, was to have been the ninth mission of this year and the 29th Falcon 9 launch overall. SpaceX’s busy year is currently scheduled to culminate in the Falcon Heavy demonstration flight, itself already delayed from late 2015...

Regardless of whether investigations unearth issues with the pad and pre-test propellant and vehicle preparations, rather than more fundamental concerns with the Falcon 9 design itself, the Sept. 1 event will likely delay SpaceX's launch cadence by weeks, if not months. The most immediate impacts will result from the investigation and the time taken to repair the damaged SLC-40 complex.

Given initial evidence from video alone, it would appear highly unlikely the site could be ready in time to support the planned launch of the SES 10 satellite in October, the first intended to reuse a Falcon 9 first stage for a second mission. Other launches are also planned from this pad, including the 10th operational cargo delivery mission for NASA to the International Space Station — currently scheduled for Nov. 11.

By the way, the return to flight for Orbital ATK's Antares rocket is scheduled for later this month from Wallops Island.

CMikeW
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posted 09-02-2016 03:44 PM     Click Here to See the Profile for CMikeW     Edit/Delete Message   Reply w/Quote
Seems like SpaceX is doomed to learn all the stuff other launch processors have learned one accident at a time. I'm really surprised that the company that insured the satellite (if it was insured) allowed a live fire exercise to be performed while the satellite was on the stack. I guess it's just the amount of risk one is willing to accept. After all it was only 200 million.

Robert Pearlman
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posted 09-02-2016 06:59 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
The satellite was insured, per SpaceNews:
An effort to save time may have also contributed to the loss of the payload on this Falcon 9, the Amos-6 communications satellite. Falcon 9 static fire tests in the past have not always included the satellite payload, waiting instead to install the satellite after the test, but now payloads are more commonly installed on the rocket prior to the test. Doing so, industry sources say, cuts a day from launch processing schedules.

The pad explosion also raises questions of what constitutes a “launch failure.” While both the rocket and payload were lost in the accident, the explosion took place during preparations for a test, rather than the launch itself, and before the main engines ignited. In a non-scientific poll of SpaceNews readers, nearly 55 percent believed the incident should be classified as a launch failure as of late Sept. 2.

That definition is more than just an intellectual curiosity. Because the explosion took place before the “intentional ignition” of the Falcon 9, the loss of the satellite is not covered by launch insurance. Spacecom, the satellite’s owner, did have a separate insurance policy on the satellite to cover pre-launch activities.

Paul78zephyr
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posted 09-02-2016 07:33 PM     Click Here to See the Profile for Paul78zephyr     Edit/Delete Message   Reply w/Quote
Have any videos of the "fast fire" shot from other camera locations been made available? I did search and found some showing the aftermath but none showing the actual event.

Robert Pearlman
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posted 09-02-2016 07:38 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
No official videos have been released. (The video above was recorded without authorized access.)

Robert Pearlman
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posted 09-02-2016 07:42 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
SpaceX update (September 2, 6:45 p.m. EDT)
Below are updates regarding the anomaly that occurred in preparation for the AMOS-6 mission:

SpaceX has begun the careful and deliberate process of understanding the causes and fixes for yesterday's incident. We will continue to provide regular updates on our progress and findings, to the fullest extent we can share publicly.

We deeply regret the loss of AMOS-6, and safely and reliably returning to flight to meet the demands of our customers is our chief priority. SpaceX's business is robust, with approximately 70 missions on our manifest worth over $10 billion. In the aftermath of yesterday's events, we are grateful for the continued support and unwavering confidence that our commercial customers as well as NASA and the United States Air Force have placed in us.

Overview of the incident:

  • Yesterday, at SpaceX's Launch Complex 40 at Cape Canaveral Air Force Station, an anomaly took place about eight minutes in advance of a scheduled test firing of a Falcon 9 rocket.

  • The anomaly on the pad resulted in the loss of the vehicle.

  • This was part of a standard pre-launch static fire to demonstrate the health of the vehicle prior to an eventual launch.

  • At the time of the loss, the launch vehicle was vertical and in the process of being fueled for the test. At this time, the data indicates the anomaly originated around the upper stage liquid oxygen tank. Per standard operating procedure, all personnel were clear of the pad. There were no injuries.
To identify the root cause of the anomaly, SpaceX began its investigation immediately after the loss, consistent with accident investigation plans prepared for such a contingency. These plans include the preservation of all possible evidence and the assembly of an Accident Investigation Team, with oversight by the Federal Aviation Administration and participation by NASA, the United States Air Force and other industry experts.

We are currently in the early process of reviewing approximately 3000 channels of telemetry and video data covering a time period of just 35-55 milliseconds.

As for the Launch Pad itself, our teams are now investigating the status of SLC-40. The pad clearly incurred damage, but the scope has yet to be fully determined. We will share more data as it becomes available.

SpaceX currently operates three launch pads – two in Florida and one in California at Vandenberg Air Force Base. SpaceX's other launch sites were not affected by yesterday's events. Space Launch Complex 4E at Vandenberg Air Force Base is in the final stages of an operational upgrade and Launch Complex 39A at Kennedy Space Center remains on schedule to be operational in November. Both pads are capable of supporting Falcon 9 and Falcon Heavy launches. We are confident the two launch pads can support our return to flight and fulfill our upcoming manifest needs.

Again, our number one priority is to safely and reliably return to flight for our customers, as well as to take all the necessary steps to ensure the highest possible levels of safety for future crewed missions with the Falcon 9. We will carefully and thoroughly investigate and address this issue.

JBoe
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posted 09-03-2016 08:13 PM     Click Here to See the Profile for JBoe   Click Here to Email JBoe     Edit/Delete Message   Reply w/Quote
Silly question, but since SpaceX is a commercial program under the commercial space transportation program and it is mentioned the FAA is providing oversight would the NTSB be involved as well?

Jim Behling
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posted 09-04-2016 08:50 AM     Click Here to See the Profile for Jim Behling   Click Here to Email Jim Behling     Edit/Delete Message   Reply w/Quote
Only if third party property is damaged or there is an injury.

Robert Pearlman
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posted 09-04-2016 12:18 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Further details about the insurance covering the Amos-6 satellite, from Reuters:
Spacecom said it was entitled to a full refund for Amos-6 from Israel Aerospace Industries (IAI), the satellite's manufacturer, as well as interest of LIBOR plus 4 percent.

It will also receive $50 million in compensation from SpaceX, or it can choose to use SpaceX for a future launch at no extra cost.

Spacecom will also get back money it paid to insure the Amos-6 satellite in orbit.

OV-105
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posted 09-05-2016 12:12 PM     Click Here to See the Profile for OV-105   Click Here to Email OV-105     Edit/Delete Message   Reply w/Quote
So SpaceX is giving them the option of a refund of the launch cost or getting their launch at another time.

CMikeW
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posted 09-05-2016 06:18 PM     Click Here to See the Profile for CMikeW     Edit/Delete Message   Reply w/Quote
Looks like the bottom line for Spacecom is that they make 50 million on the loss of the satellite. They took no risk and got a 50 million dollar payoff. Such a deal.

Robert Pearlman
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posted 09-05-2016 07:52 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Not quite; the loss of Amos-6 puts Spacecom at a disadvantage at a time when it is negotiating its sale to Beijing Xinwei. It also means the company needs to find another solution to meet its customers' needs:
Amos-6 was to replace your aging Amos-2 satellite. At what point will it need to be put into an orbit so inclined, to save fuel, that the current customers need to leave?

Our most important customers on Amos-2 will start feeling the effects of inclination in about half a year. We plan to find other solutions this year, meaning in 2016. If we need another month or two, we have it. But the target for me is to do everything that we can before the end of this year.

SpaceAholic
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posted 09-05-2016 09:29 PM     Click Here to See the Profile for SpaceAholic   Click Here to Email SpaceAholic     Edit/Delete Message   Reply w/Quote
I'm sure the Russians will be happy to step up to the plate.

Jim Behling
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posted 09-06-2016 07:42 AM     Click Here to See the Profile for Jim Behling   Click Here to Email Jim Behling     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by CMikeW:
Looks like the bottom line for Spacecom is that they make 50 million on the loss of the satellite.
That is a refund.

Robert Pearlman
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posted 09-07-2016 10:47 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Photos of LC-40 (as seen during this morning's Atlas V rollout of OSIRIS-REx):

cspg
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posted 09-07-2016 11:12 AM     Click Here to See the Profile for cspg   Click Here to Email cspg     Edit/Delete Message   Reply w/Quote
BBQ gone bad.

More seriously, how come this event didn't make it to cS homepage?

Robert Pearlman
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posted 09-07-2016 12:52 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
The focus of the site is primarily on spaceflight as it relates to exploration. AMOS-6 is more of a space utilization story.

That said, I have been pursuing a particular angle to this ongoing story, and will report on any aspects that impact space station flights or the use of Pad 39A.

Robert Pearlman
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posted 09-09-2016 07:27 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
From Elon Musk on Twitter:
Still working on the Falcon fireball investigation. Turning out to be the most difficult and complex failure we have ever had in 14 years.

Important to note that this happened during a routine filling operation. Engines were not on and there was no apparent heat source.

Support and advice from NASA, FAA, AFPAA and others much appreciated. Please email any recordings of the event to report@spacex.com.

Particularly trying to understand the quieter bang sound a few seconds before the fireball goes off. May come from rocket or something else.

A reply to Musk asked:
There are some videos on YouTube claiming something hit the rocket. Any reality there?
To which Musk replied:
We have not ruled that out.

SpaceAholic
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posted 09-09-2016 11:27 AM     Click Here to See the Profile for SpaceAholic   Click Here to Email SpaceAholic     Edit/Delete Message   Reply w/Quote
United Launch Alliance's CEO suggested that SpaceX could be grounded for up to a year, Reuters reports.
If history is any guide, Elon Musk's SpaceX could be grounded for nine to 12 months while it investigates the cause of last week's launch pad accident and makes any repairs, according to the chief executive of SpaceX's primary U.S. competitor on Thursday.

"It typically takes nine to 12 months for people to return to flight. That's what the history is," Tory Bruno, chief executive of United Launch Alliance, told Reuters. Bruno did not mention SpaceX by name.

Robert Pearlman
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posted 09-10-2016 10:07 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
The emergency on SpaceX's Pad 40 was more of a threat to OSIRIS-REx on Pad 41 than previously acknowledged, according Lt. Col. Greg Lindsey with the 45th Mission Support Group.
While you might think our immediate concern was the fires on the pad and their sources, my civil engineer representative informed me that during the explosion, the deluge system had been damaged and most of the water was being shot up into the air rather than being dispersed across the pad as designed. The SpaceX rep informed me that while the deluge wasn’t functioning optimally it was still helping to suppress the fire somewhat. That was fine except for one thing -- our 1.2 million gallon tank was being depleted at a rapid rate and there was no way to refill the tanks fast enough to sustain the output. If the tanks ran dry then the motors to the pumps would burn up, which would render the deluge system inoperable for other launch pads meaning our upcoming ULA launch might then be in danger.

...no sooner had we accomplished the securing of the pumps when I was approached by another one of our range users who explained they were losing pressure on the chillers at a neighboring launch complex. Without those chillers the spacecraft for the next launch would be lost. Needless to say at this point I had to reestablish our priorities and get a team working on a way to get our IRT into Space Launch Complex 41 to allow access for technicians to enter in order to make the necessary repairs.

As we were reviewing the plan, word came in from Pad 41 that all of the pressures were lost and technicians had to get to the spacecraft immediately. This is a situation when good working relationships with our counterparts at Kennedy Space Center came into play. We were able to coordinate with the KSC EOC for access through their roadblocks and get the required support to the spacecraft in plenty of time to not only save the spacecraft, but to keep the planned launch on schedule.


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