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  Apollo service module over-sized engine bell

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Author Topic:   Apollo service module over-sized engine bell
Captain Apollo
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Posts: 260
From: UK
Registered: Jun 2004

posted 06-08-2015 06:30 AM     Click Here to See the Profile for Captain Apollo   Click Here to Email Captain Apollo     Edit/Delete Message   Reply w/Quote
Was the SPS engine bell on the Apollo service module over-sized?

I have read it was due to early design decisions related to a direct ascent method — in essence the design was fixed. But with weight such an issue why not change it once lunar orbit rendezvous was chosen?

Robert Pearlman
Editor

Posts: 43576
From: Houston, TX
Registered: Nov 1999

posted 06-08-2015 07:27 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Aerojet was awarded the contract and authority to begin work on the SPS prior to the decision to switch to lunar orbit rendezvous. A redesign would, of course, have required the time for the technical details to be worked out, but it could have also meant that the contract would have to be recompeted, delaying the service module even further.

MadSci
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Posts: 230
From: Maryland, USA
Registered: Oct 2008

posted 06-13-2015 12:00 PM     Click Here to See the Profile for MadSci     Edit/Delete Message   Reply w/Quote
Interesting question. I admit, I had often looked a that big bell and wondered the same thing. Thanks for the information!

GACspaceguy
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Posts: 2516
From: Guyton, GA
Registered: Jan 2006

posted 06-13-2015 12:44 PM     Click Here to See the Profile for GACspaceguy   Click Here to Email GACspaceguy     Edit/Delete Message   Reply w/Quote
Engine bell design is an interesting tradeoff for an engine that operates in the atmosphere. If you look at the lift off footage of the Saturn V you see that the exhaust gases are in a parallel stream. However, when the vehicle is high in altitude the back end of the vehicle is engulfed in the ejected gases.

This is because the size of the bell final diameter is based on the local pressure, the “back pressure” which at sea level is 14.7psi. The bell is optimized for when the vehicle needs its maximum thrust, at lift off and there is a backpressure of 14.7psi. When the vehicle gains altitude the pressure decreases, thus the back pressure reduces and the exhaust gases are “under expanded” such that when they exit the confines of engine bell they expand rapidly and roll around the back end of the vehicle.

So how does this play into the SPS engine? That engine is designed for a back pressure in space, which is zero. Therefore the engine bell is designed for that condition and the bell becomes very large for the maximum thrust of the expanding gases with a steady state back pressure of zero.

This can also be seen the the RCS thusters, the bell is very large for the actual size of the engine itself.

I trust this helps.

Jurg Bolli
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Posts: 994
From: Albuquerque, NM
Registered: Nov 2000

posted 06-13-2015 04:16 PM     Click Here to See the Profile for Jurg Bolli   Click Here to Email Jurg Bolli     Edit/Delete Message   Reply w/Quote
Excellent explanation, thanks.

Spoon
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Posts: 148
From: Cumbria, UK
Registered: May 2006

posted 04-26-2016 11:41 AM     Click Here to See the Profile for Spoon   Click Here to Email Spoon     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by Robert Pearlman:
Aerojet was awarded the contract and authority to begin work on the SPS prior to the decision to switch to lunar orbit rendezvous.
Apologies for bumping an old thread Robert, but would you be able to point me in the right direction regarding reading up on this further?

Headshot
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Posts: 891
From: Vancouver, WA, USA
Registered: Feb 2012

posted 04-26-2016 06:18 PM     Click Here to See the Profile for Headshot   Click Here to Email Headshot     Edit/Delete Message   Reply w/Quote
Were there some emergency launch scenarios that might have required the SPS to fire while in the Earth's atmosphere, albeit at a high altitude?

Jim Behling
Member

Posts: 1488
From: Cape Canaveral, FL
Registered: Mar 2010

posted 04-26-2016 10:13 PM     Click Here to See the Profile for Jim Behling   Click Here to Email Jim Behling     Edit/Delete Message   Reply w/Quote
Yes.

Kizzi
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Posts: 32
From: Manchester, England
Registered: Apr 2012

posted 05-30-2016 03:03 PM     Click Here to See the Profile for Kizzi     Edit/Delete Message   Reply w/Quote
I've found this source.
North American Aviation won the contract to build the CSM, and also the second stage of the Saturn V launch vehicle for NASA. Because the CSM design was started early before the selection of lunar orbit rendezvous, the service propulsion engine was sized to lift the CSM off of the Moon, and thus was oversized to about twice the thrust required for translunar flight.

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