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Author Topic:   Virgin Galactic's SpaceShipTwo construction
Robert Pearlman
Editor

Posts: 44675
From: Houston, TX
Registered: Nov 1999

posted 09-17-2019 09:12 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Virgin Galactic release
Virgin Galactic Announces Major Milestone in Manufacture of Next Spaceship

Virgin Galactic announced today (Sept. 17) that it has mated the fuselage and cabin of its next spaceship to the completed wing assembly. In addition, the two tail booms have been mated to the spaceship's rear feather flap assembly. The completion of these two milestones brings assembly of the next SpaceShipTwo, planned to enter service after VSS Unity, a major step forward.

With these milestones, the part fabrication of the wing, fuselage, cabin, nose and feather flap primary structures is now complete for the second commercial spaceship. In addition, the majority of systems integration for the wing is complete, as well as the build of the cabin crew station installation.

SpaceShipTwo vehicles are assembled in a modular fashion, with the cabin, fuselage, wing and feather assemblies built in parallel. Employing Design For Manufacturability and Assembly (DFMA) techniques, this approach grants easier access for systems integration earlier in the build process, as well as an overall shorter assembly duration.

Virgin Galactic established operations in Mojave, through its development and manufacturing arm, The Spaceship Company, to build and assemble a fleet of spaceships and carrier aircraft for the Virgin Galactic operations in New Mexico. While VSS Unity continues to progress through its comprehensive ground and flight testing program, and is now preparing for its move to Spaceport America in New Mexico, the Mojave-based team has been diligently building two additional SpaceShipTwos.

Enrico Palermo, President of The Spaceship Company said: "Our passionate and talented team has made great progress on the next SpaceShipTwo. Seeing VSS Unity adjacent to the assembly of the next vehicle as well as the cabin of our third spaceship makes it very clear that we are building a fleet of remarkable spaceplanes for commercial service."

Before mating the two assemblies, the metrology team used laser trackers to capture precise measurements of the fuselage and cabin and the wing. These measurements confirmed that the assemblies would come together as they were designed to.

In parallel to this operation, the feather assembly is taking shape. The inboard skins have been bonded to the boom internal structures and then rotated vertical and mounted on the feather flap assembly. The feather flap assembly is responsible for moving the spaceship's booms into the feathered position used for stable re-entry through Earth's atmosphere.

"It is exciting to imagine these two vehicles operating shoulder-to-shoulder from Spaceport America in New Mexico," said George Whitesides, CEO of Virgin Galactic and The Spaceship Company. "We have a strong block design which we believe we can replicate to build the remainder of the fleet, continuing our march toward commercial service."

Robert Pearlman
Editor

Posts: 44675
From: Houston, TX
Registered: Nov 1999

posted 12-02-2019 11:22 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Virgin Galactic release
Virgin Galactic places Main Oxidiser Tank into its next spaceship

Virgin Galactic has completed a major milestone in the build of the next spaceship in its fleet. The team has placed the Main Oxidiser Tank (MOT) into the fuselage - moving this vehicle a step closer to beginning its flight test program.

The MOT forms part of the structure of the vehicle, connecting the forward and aft part of the spaceship. It also holds the oxidiser for the rocket motor which powers the spaceship to space. The Virgin Galactic rocket motor is a hybrid system which uses a solid fuel along with a liquid oxidiser and holds the record of being the most powerful hybrid rocket motor to be used in crewed flight.

During a spaceflight, the oxidiser in the MOT allows the solid fuel to burn. "To ignite the rocket motor and burn the fuel an oxidiser is needed," explains Jose Stevens, Chief Engineer, Propulsion, at The Spaceship Company. "On Earth, most fuel burns using the plentiful supply of oxygen found in the atmosphere, but at very high altitudes and in space, the lack of oxygen means we have to bring an oxidiser along with us to allow the rocket motor fuel to burn and generate the required thrust."

During the most recent Virgin Galactic spaceflight, the rocket motor burned for a duration of 60 seconds and created enough energy to propel our spaceship, VSS Unity, into space at almost three times the speed of sound.

The Virgin Galactic fleet is being built by its development and manufacturing arm, The Spaceship Company, in Mojave, CA. The team is building and assembling a fleet of spaceships and carrier aircraft for the Virgin Galactic operations in New Mexico. The first SpaceshipTwo, VSS Unity, is progressing through its flight test program with the next two vehicles in course of production.

Robert Pearlman
Editor

Posts: 44675
From: Houston, TX
Registered: Nov 1999

posted 01-08-2020 08:16 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Virgin Galactic release
The latest spaceship in Virgin Galactic's fleet completes major build milestone

"Weight on Wheels" furthers company's goal of a commercial spaceship fleet

Virgin Galactic Holdings, Inc., the world's first commercial spaceline, announced today (Jan. 8) that it has completed a major milestone in the build of its next spaceship. In a moment comparable to a ship taking to the water for the first time, the latest spaceship is now bearing its own weight in a stage of its assembly termed Weight on Wheels. At this critical juncture, 80% of the vehicle's major structural assembly is complete.

This Weight on Wheels milestone has been reached considerably faster than it took to get to this stage with our first SpaceShipTwo, VSS Unity, which is currently in flight-test. This has been achieved through experience curve benefits which include an evolution to a more modular-based assembly process.

With the spaceship now bearing its own weight, the teams are starting work connecting the modules' integrated systems, including the flight control systems from fuselage to tail booms.

A secondary benefit of Weight on Wheels, is the mobility it affords the spaceship, allowing better access and greater efficiencies for the engineers as they complete the build. The teams will also now be able to check and confirm the vehicle's weight.

As this work completes, the spaceship will be positioned in the hangar for the start of integrated vehicle ground testing which verifies the integrity of all its systems. This is a precursor to moving the spaceship from Mojave to Spaceport America in New Mexico where it will start its flight test program.

The Virgin Galactic spaceship fleet is beginning to take shape with a third spaceship, also under construction in Mojave, currently around 50% structurally complete. In the coming months, that vehicle will achieve its next major milestone, with completion of its wing and tail boom structure. Virgin Galactic plans to build 5 spaceships in total and a second mothership to meet the demand for human space flight beyond the 600 Future Astronauts from 60 countries, who have already purchased tickets to fly.

George Whitesides, CEO of Virgin Galactic said: "Reaching the Weight on Wheels milestone, considerably faster than it was achieved for VSS Unity, is a huge accomplishment and is testament to the growing expertise of the teams and the unique capabilities of our company. We now have two spaceships which are structurally complete with a third not too far behind. These spaceships will very soon be completing regular trips to space and back, providing thousands of private astronauts with a truly transformative experience."

Robert Pearlman
Editor

Posts: 44675
From: Houston, TX
Registered: Nov 1999

posted 08-26-2020 08:41 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
From Virgin Galactic (via Twitter):
The next spaceship in our fleet is being prepared for the Virgin Galactic livery to be applied. Work has continued on the second and third spaceships in our fleet and we're pleased spaceship number two is ready for its new look.

Robert Pearlman
Editor

Posts: 44675
From: Houston, TX
Registered: Nov 1999

posted 09-21-2020 08:24 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
From Virgin Galactic (via Twitter):
We've got a boom in the oven! The left-hand boom of the next spaceship in our fleet has been placed into a custom oven to begin its final curing process. The team will now bake it at high temperatures for 12 hours as we progress towards roll-out.

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