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  [Discuss] Boeing CST-100 Starliner spacecraft

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Author Topic:   [Discuss] Boeing CST-100 Starliner spacecraft
Robert Pearlman
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posted 08-03-2012 09:58 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Editor's note: In an effort to keep the topic Boeing CST-100 "Starliner" crewed spacecraft focused on status updates, reader's feedback and opinions are directed to this thread.

Please use this topic to discuss The Boeing Company's development of its CST-100 spacecraft as a part of NASA's commercial crew program.

SpaceAholic
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posted 09-08-2013 10:47 PM     Click Here to See the Profile for SpaceAholic   Click Here to Email SpaceAholic     Edit/Delete Message   Reply w/Quote
Have learned through some local governmental officials that a dry lake bed here in our county not to far from where I reside (the Wilcox Playa) is being seriously considered by NASA and Boeing as a recovery location for the CST-100.

Inquiries have gone out to the hospital, law enforcement and public safety agencies to determine what level of organic support can be provided and what will need to be brought in by stakeholders. 2017 was cited as when ops will commence at the Playa.

Robert Pearlman
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posted 06-30-2014 04:09 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Boeing video release
Boeing Unveils America's First Space Taxi, Unlocks Possibilities for Future

Imagine flying in America's first space taxi, seeing Earth fade into the distance. Boeing is revolutionizing space travel and is one step closer to making it possible for you to experience previously what only astronauts could: space travel.

See more Boeing innovations at buildingsomethingbetter.com.

Lou Chinal
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posted 10-08-2014 05:01 PM     Click Here to See the Profile for Lou Chinal   Click Here to Email Lou Chinal     Edit/Delete Message   Reply w/Quote
Any proposal for duration of the first mission? Crew size?

Robert Pearlman
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posted 10-08-2014 05:42 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Boeing (and for that matter, SpaceX too) has said it is too early to discuss the details of their first uncrewed or crewed test flights.

The only NASA requirement for the crewed demo is that it carry at least one NASA astronaut and that it reaches the space station.

Headshot
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posted 10-10-2014 06:06 PM     Click Here to See the Profile for Headshot   Click Here to Email Headshot     Edit/Delete Message   Reply w/Quote
Can anyone tell me what the differences will be between the CST-100 and Orion spacecraft?

I know the CST-100 will operate in LEO and the Orion will venture into deep space, but what are the physical/engineering/technical characteristics (besides different "heat shields") to make one suitable for LEO and the other for deep space? GNC systems? Propulsion? ECS?

Robert Pearlman
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posted 10-10-2014 06:53 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
D. All of the above. But to offer one specific example:

CST-100 is equipped with batteries and, to meet NASA's requirements, solar cells lining its bottom, such that it only has enough electricity reserves to reach the space station.

Orion is equipped with batteries as well, but its service module is also outfitted with large solar arrays to generate the electricity needed for longer journeys into space.

Lou Chinal
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posted 10-13-2014 11:22 AM     Click Here to See the Profile for Lou Chinal   Click Here to Email Lou Chinal     Edit/Delete Message   Reply w/Quote
It was stated that a 12 inch-wide model about 1/14 the size was used for wind tunnel tests. That would mean the CST-100 is 14 feet or 168 inches in diameter? Artists, model builders, graphic designers want to get the scale right.

I have scoured Boeing's website for dimensions. Am I missing something?

Robert Pearlman
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posted 04-15-2015 04:28 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Boeing plans to announce this summer the crew that will be on a test flight of the company's CST-100 crew vehicle in 2017, as well as reveal the pressure suits the crew will wear, SpaceNews reports.
John Elbon, vice president and general manager for space exploration at Boeing, said in an interview here April 15 that the company hoped to announce this summer the two-person crew that will fly on that test flight, planned for the middle of 2017. One crewmember will be a Boeing test pilot, and the other a NASA astronaut.

Elbon also said Boeing will also unveil later this summer the pressure suits the crew will wear on the vehicle. Those suits are being developed by David Clark Co. of Worcester, Massachusetts, a firm that also developed the pressure suit worn by astronauts on space shuttle missions.

Robert Pearlman
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posted 07-27-2015 02:32 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
From Boeing on Twitter:
Upper and lower domes that will form Pressure Shell for CST-100 structural tests arrive at NASA Kennedy.

Robert Pearlman
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posted 02-16-2016 09:53 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
From NASA Langley Research Center:
CST-100 Starliner is readied for landing tests at NASA Langley.

SkyMan1958
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posted 08-18-2016 01:33 PM     Click Here to See the Profile for SkyMan1958   Click Here to Email SkyMan1958     Edit/Delete Message   Reply w/Quote
I'm a little surprised by the current posting about the testing of the RL10 engines. What surprises me is that the engine produces "22,300 pounds of thrust" and that only two will be used on the upper stage of the Atlas V to launch the CST-100.

This would give the upper stage 44,600 pounds of thrust, which seems low compared to the single Merlin of a Falcon 9 rocket (with the V1.1 producing 180,000 lbs. of thrust, while the FT variant produces 210,000 lbs. of thrust). Is the upper stage of the Atlas V really only going to produce 44,600 pounds of thrust?

Robert Pearlman
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posted 08-18-2016 03:11 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Yes, a dual engine Centaur generates 44,600 lbf.

Both Atlas V and Falcon 9 have capability to spare to launch Starliner and Dragon missions to low Earth orbit.

Jim Behling
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posted 08-18-2016 03:34 PM     Click Here to See the Profile for Jim Behling   Click Here to Email Jim Behling     Edit/Delete Message   Reply w/Quote
The MVac is throttled and doesn't produce full thrust for most of the burn duration.

Also to enable first stage recovery, the Falcon 9 stages at different velocities than Atlas does and this requires the Falcon 9 second stage to fight gravity losses more than Atlas.

Robert Pearlman
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posted 10-11-2016 09:53 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Boeing is delaying its CST-100 Starliner development schedule while still targeting 2018 for its first crewed mission to the space station, reports Aviation Week.
Boeing, which until recently hoped to meet a schedule calling for a first operational mission in mid-2018, says several challenges — some as recently as mid-September — compounded its decision to slide the test and certification program. "When we were faced with these issues it was time for us to step back and say: 'Hey listen, we have to readdress [this] and say what's real and lay in where we are going forward'," says John Mulholland, vice president and program manager for commercial programs in space exploration at Boeing.

"We also put in an additional one-month margin because you carry risk as you move into the integrated qualification test campaign," he adds. While acknowledging the challenges, Mulholland says the company overall is making good progress toward completion of the main precertification flight tests, and says ongoing qualification tests of key components gives Boeing "a lot of confidence" that there are no more hidden hurdles. "We have largely got a lot of the big ticket issues behind us," he adds.

The revised schedule now means the pad abort test originally scheduled for October 2017 will move to January 2018, while the uncrewed orbital flight test due to take place in December 2017 will now occur in June 2018. The first crewed flight has therefore been pushed back from February 2018 to August 2018, a schedule Boeing hopes will provide ample preparation time for the all-important first post-certification mission now slated for the end of that year.

...Three main causes have been identified by Boeing for the slide, all of which the company says are now either resolved, understood or in the process of being corrected. These include development production delays from the supply chain "which are mostly over and stabilizing now, as we get into qualification testing of the first uncrewed flight test," says Mulholland. A second, more recent issue that occurred in September, was a production flaw that forced the scrapping of the upper dome — one of two main structural elements along with the lower dome — of the crew module pressure shell for Spacecraft 2, the vehicle to be used in the first crewed flight test. "It was overmachined due to an issue with the hold-down tooling. Each is cut out from one piece of aluminum that we form into shape and mill out pockets. But the hold-down fixture was not rigid enough and they got some movement, which was not detected and milled through.

"Luckily we formed a spare dome, but this only happened 2.5 weeks ago, and we realized there was an error in it when cooling flow in the pockets drained through," he adds. The domes are manufactured using a weldless spin forming process, but then machined elsewhere into a honeycomb-shape for reduced weight and increased strength.

An additional part of the holdup has been prompted by issues with qualification tests of minor components. "There are lots of composite parts — some with high complexity — and a design which caused difficulty in manufacturing," says Mulholland. "We worked our way through these issues but it took a couple more months than anticipated."

Boeing and United Launch Alliance (ULA) — the company's commercial crew launch partner that will carry the CST-100 to orbit atop an Atlas V — have also been developing a redesign to tackle potential transonic loads issues, which emerged relatively late in testing. "We also worked our way through uneven aerodynamic loading of the Centaur upper stage, which was discovered during final integrated wind-tunnel tests," says Mulholland, who explains the installation of the blunt capsule "caused some uneven loading on the upper stage, which was predicted to result in negative margin at lower Mach numbers."

Robert Pearlman
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posted 04-03-2017 05:14 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Jim Chilton, president of Boeing's Network & Space Systems, speaking today (April 3) at the Space Symposium in Colorado Springs, said they have achieved the first power-up of spacecraft no. 1 for the CST-100 Starliner.
We did achieve first power up of spacecraft no. 1. So we've built her, we've got the wires in, we've got in the avionics in.

Robert Pearlman
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posted 09-27-2017 09:09 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Chris Ferguson has provided an update on Boeing's CST-100 Starliner test flight schedule, reports SpaceNews.
During a panel discussion at the 68th International Astronautical Congress here Sept. 26, Chris Ferguson, director of Starliner crew and mission systems at Boeing, said the company was in the middle of a wide-ranging development program with development of flight hardware and testing of many different vehicle systems.

"We're in the thick of testing right now, with the intent of flying at least our uncrewed test flight next year, and ideally both our uncrewed and our crewed test flight," he said.

In an interview at the conference, Ferguson said that the company's current schedule calls for a pad abort test at White Sands Missile Range in New Mexico in the second quarter of 2018. That would be followed by an uncrewed orbital test flight of the vehicle, launched on an Atlas 5, in the third quarter of 2018.

"If the results of that are very favorable," he said of the uncrewed flight test, "our crewed flight test is fourth quarter — perhaps, depending on the outcome, maybe the first quarter of the following year."

Robert Pearlman
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posted 11-29-2017 06:30 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Per the schedule shared at a NASA Advisory Council on Wednesday (Nov. 29):
  • August 2018: Orbital Flight Test (uncrewed demo)
  • November 2018: Crewed Test Flight (demo)
And per Chris Ferguson via Twitter:
So what does a fleet of spacecraft under construction look like? Starliner — coming soon to a Galaxy near you.

Headshot
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posted 12-04-2017 11:07 AM     Click Here to See the Profile for Headshot   Click Here to Email Headshot     Edit/Delete Message   Reply w/Quote
If there is to be a fleet of Boeing spacecraft, how will they be differentiated from each other? Will they be stuck with boring Spacecraft 1, Spacecraft 2, etc. designations or will they be assigned individual names?

Robert Pearlman
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posted 12-04-2017 11:19 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Boeing hasn't announced how the individual spacecraft will be designated, though they did name their first training mockup the "ColbertOne."

Jim Behling
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posted 12-04-2017 08:38 PM     Click Here to See the Profile for Jim Behling   Click Here to Email Jim Behling     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by Headshot:
...how will they be differentiated from each other?
There will always be tail numbers. Names are for the public, workers use tail numbers.

Robert Pearlman
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posted 01-04-2018 03:13 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
From Boeing on Twitter:
Check out the Starliner Pad Abort Test and Orbital Flight Test vehicles under construction!

Now ULA's Atlas V has the green light for production and ops for the rocket that will boost OFT uncrewed Starliner flight to the space station in Fall 2018!

Robert Pearlman
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posted 01-05-2018 09:56 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
NASA has provided an update on what's ahead for Starliner in 2018:
  • Spacecraft: In 2018, Boeing will continue with the production and outfitting of three crew modules and multiple service modules inside the Commercial Crew and Cargo Processing Facility at NASA's Kennedy Space Center in Florida. Boeing already has a structural version of its spacecraft going through loads, shock and separation test events in Huntington Beach, California. It will conduct a series of service module hot-fire tests in White Sands, New Mexico, as well as environmental testing to include thermal, vacuum and electromagnetic frequency in El Segundo, California.

  • Spacesuit: Boeing's spacesuit will continue to undergo integrated system verification tests. These include environmental control and life support system testing, immersing the suit in water, egress demos with the aid of virtual reality, suited launch and landing cabin operations, prelaunch emergency exit with ground crews, ascent simulations with mission operations teams and post-landing egress.

  • Engine Testing: Boeing and Aerojet Rocketdyne will finish qualification testing of the launch abort engines and thrusters that will power the Starliner through the pad abort, uncrewed and crew flight tests. Each of the four launch abort engines and 48 thrusters is tested at the White Sands Test Facility in New Mexico prior to installation on the service module.

  • Parachute Testing: Boeing will continue with the Starliner's parachute test program in 2018. To date, Boeing has completed two of five planned qualification tests. The testing involves a giant helium-filled balloon that lifts a full-size version of the spacecraft over the desert in New Mexico before releasing it. The spacecraft climbs more than 1,000 feet per minute before it is dropped from an altitude of about 40,000 feet. A choreographed parachute deployment sequence initiates, involving two drogue, three pilot and three main chutes that slow the spacecraft enough for a safe touchdown on land. Additional parachute testing with a long-dart shaped vehicle released from a C-17 aircraft near Yuma, Arizona, is also scheduled to begin next year.

  • Space Launch Complex 41: During 2018, Boeing and United Launch Alliance will make final preparations to the launch pad to ready the Atlas V complex for human spaceflight operations. Modifications are nearly complete, including the installation and testing of a crew access tower, swing arm, clean room, personnel escape system and water deluge system.

  • Pad Abort Test: In 2018, Boeing will complete an uncrewed pad abort test at White Sands Missile Range in New Mexico to demonstrate the ability of the Starliner to safely accomplish an emergency escape of the capsule and its crew members from a rocket. During the test, four launch abort engines and 20 orbital maneuvering engines will fire to simulate an abort from the Atlas V rocket on the launch pad. Together, the engines produce about 188,000 pounds of thrust for about six seconds to push the spacecraft to one mile in altitude to clear the launch vehicle in an emergency. At the proper time in the abort sequence, the service module will separate from the crew module so that it can parachute down to a safe landing.

  • Orbital Flight Test: Following launch from Space Launch Complex 41, the uncrewed Starliner will dock to the International Space Station. After about two weeks connected to the station during which the teams will gather extensive performance data, the spacecraft will return to Earth under parachutes to land in the Western United States. The test will demonstrate the launch vehicle, Starliner, the ground system and the Boeing team are ready to perform a crew flight test.

  • Crew Flight Test: Two crew members will be aboard the Starliner for Boeing's first commercial spaceflight to the International Space Station. The spacecraft will launch atop a United Launch Alliance Atlas V rocket from Space Launch Complex 41 and land again in the western United States. The mission will represent a major milestone in the return of human spaceflight from the United States. After the test and NASA certification, Boeing's Starliner can begin regularly flying astronauts to and from the space station on NASA missions.

  • Recovery Training: Boeing, NASA, and the Department of Defense will conduct rehearsals of crew recovery training during the coming year. The final full scale rehearsal tests will simulate astronaut returns to Earth in the Western region of the United States. Boeing's Starliner is designed to land on land, but testing is also being conducted to prepare for water landings in case of an emergency.

Robert Pearlman
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posted 04-09-2018 12:04 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
The crew module and service module for the Starliner pad abort test have been mated. From Chris Ferguson on Twitter:
And the two become one... Launch Pad Abort Test is next.

p51
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posted 04-09-2018 05:59 PM     Click Here to See the Profile for p51   Click Here to Email p51     Edit/Delete Message   Reply w/Quote
Considering this is April, they have a pretty ambitious timeline to have all that take place before the end of this year.

Aeropix
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posted 04-11-2018 09:26 AM     Click Here to See the Profile for Aeropix   Click Here to Email Aeropix     Edit/Delete Message   Reply w/Quote
Already 8 years in the making, I don't find any part of this schedule particularly ambitious.

Lackadaisical seems like a more fitting description of the incredibly long and drawn out development timeline.

Jim Behling
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posted 04-11-2018 10:01 AM     Click Here to See the Profile for Jim Behling   Click Here to Email Jim Behling     Edit/Delete Message   Reply w/Quote
Not really. Anything before 2014 is only studies.

Robert Pearlman
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posted 05-23-2018 02:18 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Boeing 360-degree video
One, two, three Boeing CST-100 Starliners are coming together inside this historic spacecraft factory at NASA's Kennedy Space Center in Florida. The goal of the commercially developed and operating spacecraft is to return crew launch capabilities to NASA and the United States.

Headshot
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posted 06-03-2018 05:53 PM     Click Here to See the Profile for Headshot   Click Here to Email Headshot     Edit/Delete Message   Reply w/Quote
Has Boeing released any diagrams of the cockpit displays the crew will see during a Starliner mission?

Robert Pearlman
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posted 06-03-2018 05:56 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Boeing considers the layout of the displays and controls to be proprietary, so while there have been some photos from oblique angles, no detailed views (or diagrams) have been published. NASA has agreed to restrict such views, too.

Robert Pearlman
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posted 06-08-2018 02:11 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
From Boeing on Twitter:
Simulated spaceship, real results. Boeing, NASA and U.S. Army teams aced their first Starliner landing and recovery drills this week at White Sands Missile Range. We're getting ready to bring NASA astronauts home safely from the International Space Station!

Robert Pearlman
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posted 07-21-2018 02:52 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
In late June, an anomaly occurred during preparations for Boeing's test of the Starliner spacecraft and its launch abort system, reports Ars Technica.
The company said it conducted a hot-fire test of the launch-abort engines on an integrated service module at the White Sands Test Facility in New Mexico in June. The engines successfully ignited and ran for the full duration, but during engine shutdown an anomaly occurred that resulted in a propellant leak. "We have been conducting a thorough investigation with assistance from our NASA and industry partners," the statement said. "We are confident we found the cause and are moving forward with corrective action. Flight safety and risk mitigation are why we conduct such rigorous testing, and anomalies are a natural part of any test program."

The pad abort test is a necessary part of certifying spacecraft for flight, as it ensures the ability of the spacecraft to pull rapidly away from its rocket in the event of an emergency during liftoff or ascent into space.

Boeing officials have apparently told NASA they believe there is an operational fix to the problem rather than a need to significantly rework the Starliner spacecraft itself. Boeing is already deep into production of two more Starliner vehicles — one that will undertake an uncrewed "Orbital Flight Test" for NASA's commercial crew program, perhaps late this year, as well as the spacecraft that will fly the "Crew Flight Test" sometime in 2019. One source indicated that this problem may not affect the uncrewed test flight but that it could delay the crew test.

oly
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posted 07-21-2018 09:20 PM     Click Here to See the Profile for oly   Click Here to Email oly     Edit/Delete Message   Reply w/Quote
first Starliner landing and recovery drills
This photo looks like an off road vehicle club day out.

Robert Pearlman
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posted 08-01-2018 03:55 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Per media reports citing John Mulholland, Boeing's CST-100 Starliner vice president and program manager, the aforementioned service module test anomaly will result in a schedule change as follows:
  • Uncrewed test flight now targeted for late 2018/early 2019
  • Pad abort test targeted for Spring 2019
  • Crewed test flight targeted for mid-2019

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