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  CCDev: Sierra Nevada Corp. (Dream Chaser)

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Author Topic:   CCDev: Sierra Nevada Corp. (Dream Chaser)
Robert Pearlman
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posted 02-19-2010 10:33 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Sierra Nevada Corporation release
Sierra Nevada Corporation Selected Under NASA's Human Space Transportation Program

SNC Dream Chaser Space Program to Provide Commercial Crew Capability

Sierra Nevada Corporation is pleased to announce that it has been selected to begin development of commercial crew transportation system to and from low earth orbit as part of NASA's Commercial Crew Development (CCDev) initiative and competition. It is part of an innovative effort by NASA to foster entrepreneurial activity leading to high tech growth in engineering, analysis, design and research and to promote economic growth.

"The President has asked NASA to partner with the aerospace industry in a fundamentally new way, making commercially provided services the primary mode of astronaut transportation to the International Space Station" said NASA Administrator Charles Bolden in his official statement on the program. "We are pleased to be able to quickly move forward to advance this exciting plan for NASA."


Credit: SNC

This agreement builds on SNC's long standing relationship with NASA which has been developed as a result of two years effort under a previous unfunded Space Act Agreement for the Dream Chaser system as well as multiple other NASA major space programs. The Dream Chaser vehicle has a previous NASA heritage, expects to launch on an existing United Launch Alliance system and will have on-board propulsion utilizing SNC's space qualified hybrid motor technology. It is a piloted space solution which launches vertically and lands horizontally and will be able to carry a crew of six and critical cargo to the ISS and other LEO destinations. This combination of space heritage and proven technology will enable SNC's unique space transportation system to effectively and reliably carry crew and cargo to low earth orbit. SNC expects to work in full cooperation with NASA to ensure the highest degree of safety on all aspects of the program and on each mission.

"We are excited about NASA's selection of SNC and its support for additional development and potential utilization of SNC's unique Dream Chaser transportation system." said Mark Sirangelo, SNC's Corporate Vice President in charge of SNC's Space Systems Group. "We understand the challenge in front of us and believe that by working closely and have a continuous interchange with NASA we will be able to help accelerate the creation of new jobs and our ability to meet our country and industry's near and long term needs for space transport."

SNC Space Systems was formed through the merger of three heritage space companies and has 20 years of space flight experience having participated successfully in over 300 space missions. In addition, SNC in its other business operations has significant experience in major aerospace development programs including the modification and fielding of over 200 high performance aircraft for the U.S. Government.

About Sierra Nevada Corporation

Sierra Nevada Corporation (SNC) is known for its rapid, innovative, and agile technology solutions in electronics, aerospace, avionics, space, propulsion, micro-satellite, aircraft and communications systems for both the private and public sectors. Founded in 1963, SNC's seven unique business areas employs approximately 2000 people in 35 different locations in 20 states - all of whom are dedicated to providing leading-edge solutions to SNC's dynamic customer base.

Over its 46 year history, SNC has remained focused on providing its customers the very best in diversified technologies to meet their needs and has a strong and proven track record of success. SNC has grown into one of the Top Woman-Owned Federal Contractors in the United States while maintaining its reputation for innovation and agility. The company continues to focus its growth on the commercial sector through internal advancements and outside acquisitions, including the emerging markets of telemedicine, nanotechnology, energy and net-centric operations.

Robert Pearlman
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Space News: Biggest CCDev Award Goes to Sierra Nevada
Sparks, Nev.-based Sierra Nevada Corp. was the big winner in NASA’s Commercial Crew Development (CCDev) competition, receiving $20 million of the $50 million in economic stimulus money meant to seed development of commercial crew transportation services.
Aviation Week: Sierra Nevada Building On NASA Design
Sierra Nevada Corp. has $20 million in federal stimulus funds for its Dream Chaser commercial crew launch vehicle, but the company has already applied many times that amount in NASA funding for its high-stakes effort to build a private route to space for the agency’s astronauts.

The Colorado-based company is modeling Dream Chaser on the HL-20 lifting-body vehicle that NASA started as a potential International Space Station (ISS) crew rescue vehicle, which would have been able to transport a full station crew fleeing an emergency to a horizontal landing on runways anywhere in the world.

Now Sierra Nevada wants to use the HL-20s lifting-body shape to go in the other direction, riding an Atlas V rocket to orbit with an up to seven-person crew for the ISS, or with space-suited specialists trained to service other spacecraft in orbit. Because it was publicly funded, data from NASA’s HL-20 development effort is publicly available.

Robert Pearlman
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NASA Dryden Flight Research Center release
Dream Chaser Model Drops in at NASA Dryden

NASA Dryden supported helicopter air-drop flight tests of a 5-foot-long, 15% scale model of the Sierra Nevada Corporation's Dream Chaser spacecraft design under a Space Act Agreement between the two organizations.

The company's planned full-size Dream Chaser vehicle, based on the NASA HL-20 lifting body, is designed to carry up to seven people to the International Space Station and back. The vehicle is slated to launch vertically on an Atlas V rocket and land horizontally on conventional runways.

Dryden provided ground and range safety support, including a T-34 chase aircraft for photo and video imagery. The Center also provided scheduling and flight test operations engineering support, along with hangar facilities and workspace.

"Working with the SNC/CU team was a privilege. Their teamwork and dedication were phenomenal, especially through a very dynamic, tiring week of testing," said Jonathan Pickrel, NASA Dryden's flight operations engineer overseeing the testing.

The captive carry and drop flights of the 88-pound model helped validate various aspects of the Dream Chaser vehicle's configuration and performance, such as flight stability and aerodynamic data for flight control surface deflections.

"Working with NASA Dryden has always been a pleasure for me personally," said Dr. Merri Sanchez, Senior Director for Space Exploration Systems at SNC. "Sierra Nevada appreciates the excellent operational support, flexibility and flight test expertise from the NASA Dryden and Air Force teams during the conduct of our scale model test flights," Sanchez said. "We're leveraging the NASA HL-20 heritage design with our Dream Chaser vehicle that we are building to meet our Nation's need for a commercial crew transportation system, and it's great that our first subscale flight was at this NASA center."

Sierra Nevada contracted with Northwest Helicopter for the Bell 206B3 Jet Ranger helicopter that carried the Dream Chaser model on a 100-ft. cable. The helicopter dropped the model from an altitude of 14,000-feet, with landing via parachute. The model was designed, built, and operated from a collaboration between SNC and the Research and Engineering Center for Unmanned Vehicles at the University of Colorado at Boulder (CU).

NASA selected Sierra Nevada Corp. in Feb. 2010 to begin development of commercial crew transportation system to and from low earth orbit as part of NASA's Commercial Crew Development initiative and competition. It is part of an innovative effort by NASA to foster entrepreneurial activity leading to high tech growth in engineering, analysis, design and research and to promote economic growth.

Robert Pearlman
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NASA Deputy Administrator Visits Colorado Innovation Sites

NASA Deputy Administrator Lori Garver visited Boulder, Colo. today to meet with entrepreneurs and discuss innovations in space exploration and technology development critical to America's future in space.


Credit: NASA/Bill Ingalls

Garver toured the facilities of Sierra Nevada Corporation, a company with wide involvement in developing technologies for space exploration. The company's Dream Chaser vehicle is under development with support from NASA's Commercial Crew Development (CCDev) Program to provide crew transportation to and from low Earth orbit.

"It's a pleasure to see commercial space making rapid progress in Colorado," Garver said. "As NASA becomes more nimble, companies like Sierra Nevada and others will help the U.S. out-innovate, out-educate and out-build any competitor in the world."

As NASA focuses on a renewed program of technology development to reach destinations farther in the solar system, it will continue a vigorous program of human spaceflight aboard the International Space Station and foster a growing commercial space industry with the capability to produce jobs and economic benefits.


Credit: NASA/Bill Ingalls

"We are extremely pleased to be working with NASA in the development of our Dream Chaser Orbital Space Vehicle," said Mark N. Sirangelo, head of Sierra Nevada's Space Systems Group. "The extensive knowledge, terrific support and expertise NASA is providing have enabled us to advance our program significantly. We are now ahead of schedule and in production of our first flight vehicle because of NASA and the CCDev program."

The NASA Authorization Act of 2010, passed with strong bipartisan support, calls on NASA to pursue commercial access to space and extend the life of the space station to at least 2020. Along with these goals, the act directs the agency to open multiple pathways to innovate and develop new capabilities for the exploration missions of the future.

Robert Pearlman
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Sierra Nevada Corporation release
Sierra Nevada Corporation Announces Major Award under NASA's Commercial Crew Development Program

Sierra Nevada Corporation's (SNC) Space Systems Group announces that it has won an award under the NASA Commercial Crew Development Program (CCDev2) to advance the development of SNC's Dream Chaser Orbital Space Transportation System. The 14 month contract is valued at $80 million and will begin in April 2011. The goal of CCDev2 program is to accelerate the availability of U.S. commercial crew transportation capabilities and reduce the gap in American human spaceflight capability. Once developed, crew transportation capabilities could become available to NASA as well as commercial and government customers.

Mark N. Sirangelo, head of SNC Space Systems Group commented, "SNC, as the owner and prime contractor for the Dream Chaser program, is very pleased to have won one of the largest awards from NASA. This award will allow us to continue to develop the Dream Chaser Orbital Space System and will allow us to become one of the companies positioned to provide commercial orbital transportation. We want to thank NASA for showing the confidence in us and for all its efforts to maintain the vital Commercial Crew Development program as part of its plan for the future of Space. There are so many people who have engaged with our program over the last 6 years that it will be impossible to recognize all of them. We have received great backing from everyone within our organization, from all our terrific external CCDev teaming partner companies, from the NASA personnel assigned to our efforts and throughout the NASA centers and from our federal, state and local government representatives."

SNC has been developing the Dream Chaser for 6 years, most recently through a partnership with NASA under the Commercial Crew Development One (CCDev1) program. During the CCDev1 program SNC successfully completed all milestones on schedule and under budget. During this program in 2010, SNC integrated the efforts of this powerful team of aerospace companies to significantly advance the development of the Dream Chaser. The team completed hybrid rocket motor test firings, primary structure fabrication and testing, significant aerodynamic analysis and guidance, navigation and control development. These activities significantly reduced risk associated with the development of a human spacecraft.

SNC will continue to work in full cooperation with NASA to ensure the highest degree of safety on all aspects of the program and on each mission. Jim Voss, Vice President of SNC Space Exploration Systems, said "We have assembled a great team of human-spaceflight experienced personnel and companies that are enabling rapid, cost effective development of the Dream Chaser System. Our Nation needs the capability to transport astronaut crews to the International Space Station and the SNC Team intends to provide that capability through partnership with NASA. The strength of our team and our ability to work well together is leading the development of the Dream Chaser to fulfill that need, as well as transport humans to orbit for other commercial purposes such as scientific research and tourism."

About The Dream Chaser

The Dream Chaser is a piloted lifting body spacecraft based on NASA's HL-20 crew vehicle, with a strong development heritage. It will launch on an existing United Launch Alliance Atlas V launch vehicle, and will have on-board propulsion utilizing SNC's proprietary hybrid rocket motor technology. It is a piloted spacecraft which will carry a crew of seven and critical cargo to the International Space Station as well as other low Earth orbit destinations, and return crew and fragile experiments to a gentle runway landing. The combination of NASA heritage and proven technology will enable SNC's unique space transportation system to effectively and reliably carry crew and cargo to orbital destinations.

Robert Pearlman
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Sierra Nevada Corporation release
Sierra Nevada Space Systems Completes Two Major Milestones for NASA Commercial Crew Program

Sierra Nevada Space Systems (SNC) has announced completion of two significant milestones as part of the Commercial Crew Development Round 2 (CCDev2) Program. SNC is building the Dream Chaser, a Space Shuttle-like human spacecraft for NASA to provide astronaut transport to the International Space Station (ISS).

Under the CCDev2 program, SNC will conduct multiple spacecraft hardware milestones and other development activities over the next year, culminating in a system-level Preliminary Design Review (PDR) and preparation for atmospheric flight test of the Dream Chaser. As the only company under contract to NASA for development of a Shuttle-like spacecraft, SNC is positioned to quickly restore US capability to transport humans to the ISS after the Space Shuttle retires and to support other human spaceflight markets in low Earth orbit.

Mark Sirangelo, head of SNC Space Systems, reported the results. "The first milestone completed under the CCDev2 program was a major step in the development of the spacecraft - a Systems Requirement Review (SRR), where SNC validated their requirements based on NASA's draft Commercial Crew Program Requirements. The SRR was successfully completed on June 1, 2011 with participation by NASA and SNC industry partners. All the requirements were approved and will be used to guide the design of the Dream Chaser to ensure that it meets the pending NASA certification requirements."

"Our fast-paced SNC Dream Chaser development program completed its second milestone only two weeks after Milestone 1. This milestone was a review of the selection of the improved airfoil fin shape to be used on the Dream Chaser. This new fin will improve the handling qualities of the spacecraft as it flies in the atmosphere on return from space to a gentle runway landing. Wind tunnel testing and computational fluid dynamics analyses were used to complete the fin selection milestone work."

Jim Voss, Vice President of SNC's Space Exploration added, "These were important milestones in our program, whose successful accomplishment sets the stage for completing significant work during the CCDev2 Program. NASA aerodynamicists, engineers, and managers from the Commercial Crew Program evaluated the work and participated as active participants in the review."

"The rapid development enabled by our partnership with NASA and the world class space companies on our team will ensure that our Nation retains its leadership in human spaceflight."

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NASA release
NASA Signs Commercial Space Agreement With Sierra Nevada

NASA's Kennedy Space Center in Florida is entering into an agreement with Sierra Nevada Space Systems (SNSS) of Sparks, Nev., to offer technical capabilities from the center's uniquely skilled work force.

The umbrella space act agreement is Kennedy's latest step in its transition from a historically government-only launch complex to a multi-user spaceport. Sierra Nevada also has space act agreements with NASA's Johnson Space Center in Houston; NASA's Langley Research Center in Hampton, Va.; NASA's Dryden Flight Research Center at Edwards, Calif.; and NASA's Ames Research Center in Moffett Field, Calif.

"We're pleased that our partner Sierra Nevada is going to make use of the deep resources existing at the Kennedy Space Center to enhance its ongoing work," said NASA Administrator Charles Bolden. "Sierra Nevada's agreements with Kennedy and other NASA centers demonstrate its commitment to using the full resources of NASA as the agency facilitates commercial cargo and crew capabilities to the International Space Station."

Kennedy will help Sierra Nevada with the ground operations support of its lifting body reusable spacecraft called "Dream Chaser," which resembles a smaller version of the space shuttle orbiter. The spacecraft would carry as many as seven astronauts to the space station.

Through the new agreement, Kennedy's work force will use its experience of processing the shuttle fleet for 30 years to help Sierra Nevada define and execute Dream Chaser's launch preparations and post-landing activities.

"The partnership is an effort to bring new commercial space activities to the center and help transition Kennedy from a government, program-focused, single user launch complex to a diverse, multi-use spaceport, enabling both government and commercial space providers," said Kennedy Center Director Bob Cabana.

In 2010 and 2011, Sierra Nevada was awarded grants as part of the initiative to stimulate the private sector in developing and demonstrating human spaceflight capabilities for NASA's Commercial Crew Program. The goal of the program, which is based at Kennedy, is to facilitate the development of a U.S. commercial crew space transportation capability by achieving safe, reliable and cost-effective access to and from the space station and future low Earth orbit destinations.

"Our Dream Chaser vehicle was born at NASA, and NASA has continued to be an important partner in the vehicle's development," said Mark Sirangelo, head of SNSS. "By adding the Kennedy Space Center, with its highly experienced technical staff and world-class facilities, to the Sierra Nevada Dream Chaser Program we blend the best of both the NASA shuttle heritage alongside the best of industry practices."

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NASA release
NASA's Commercial Crew Partner Sierra Nevada Delivers Flight Test Vehicle Structure

One of NASA's industry partners, Sierra Nevada Corp. (SNC), recently delivered the primary structure of its first Dream Chaser flight test vehicle to the company's facility in Louisville, Colo., where it will be assembled and integrated with secondary systems. This is one of 12 milestones to be completed under SNC's funded Space Act Agreement (SAA) with NASA's Commercial Crew Program (CCP).

"It's rewarding to see our partner's ideas and concepts come to fruition," said CCP Program Manager Ed Mango. "The company's delivery of its flight structure will allow them to make more strides toward launching NASA astronauts on American vehicles to the International Space Station."

The Dream Chaser flight test vehicle, a full-scale prototype of the company's planned winged spacecraft, will be used to carry out several remaining NASA Commercial Crew Development Round 2 (CCDev2) milestones, including a captive carry flight and the first free flight of the craft.

"SNC is proud to have met its schedule and cost targets in the delivery of our first flight structure as we continue to make preparations for our vehicle's first full-scale flight," said Mark Sirangelo, head of Sierra Nevada Space Systems. "The Dream Chaser Program is making great strides toward developing a safe and cost-effective space system that will provide our country with the capability to safely transport crew and critical cargo to and from the International Space Station."

The all-composite structure was designed by the SNC team and built in conjunction with SNC Dream Chaser team organizations AdamWorks of Centennial, Colo., Applied Composite Technology of Gunnison, Utah, and Scaled Composites of Mojave, Calif.

"Our team now includes more than a dozen heritage space companies and seven NASA centers whose combined strength has continued to allow us to exceed the program's expectations," said Jim Voss, SNC's vice president for Space Exploration. Voss is a former space shuttle astronaut and was a member of the second crew to live aboard the International Space Station.

Dream Chaser's CCDev2 flight tests will be conducted with the assistance of NASA's Dryden Flight Research Center in Edwards, Calif., under a Reimbursable Space Act Agreement (RSAA). During the captive carry test, a Virgin Galactic While Knight 2 carrier aircraft will drop the Dream Chaser flight test vehicle to measure its performance. SNC flight operations will be managed by the program's Director of Flight Operations Steve Lindsey, who joined the Dream Chaser team in 2011. Lindsey is a veteran of five shuttle missions and was chief of NASA's Astronaut Office from 2008 until his retirement from the agency in 2011.

All of NASA's industry partners continue to meet their established milestones in developing commercial crew transportation capabilities that will ferry U.S. astronauts to and from the International Space Station, reducing the amount of time America is without its own system.

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Dream Chaser Captive Carry Flight-Test

First flight of Sierra Nevada Corporation's Dream Chaser spacecraft during captive carry test on May 29, 2012 at Rocky Mountain Metro Airport in Denver, Colo.

Robert Pearlman
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Sierra Nevada Corporation release
Sierra Nevada Corporation Announces the successful Completion of Four Dream Chaser Milestones for NASA

Sierra Nevada Corporation’s (SNC) Space Systems announces that the Dream Chaser Space System has successfully completed four additional NASA Commercial Crew Development Round 2 (CCDev2) Program Milestones.

The four Milestones included: Separation System Testing, Flight Article Main Landing Gear Drop Testing, Captive Carry Interface Testing, and a Captive Carry Flight Test Readiness Review.

Dream Chaser's Separation System Testing served to evaluate the Dream Chaser-to-Atlas V launch vehicle separation system. Such a system will be used to release the Dream Chaser from the Atlas V second stage after the launch vehicle has placed it into low Earth orbit.

The Flight Article Main Landing Gear Drop Testing successfully evaluated the performance of the landing gear selected for use on the Engineering Test Article for Approach and Landing Tests (ALT), scheduled for later this year. The Captive Carry Interface Test successfully tested the release mechanism that will be used during ALT, as well as for Captive Carry.

During the Captive Carry Flight Test Readiness Review, completed on May 24th, SNC management approved proceeding with the first full scale flight test of the Dream Chaser Flight Vehicle. During this risk reduction test, the Dream Chaser will fly under an Erickson Sky Crane helicopter to verify proper aerodynamic flight performance that will inform future free flight testing. The flight will occur near the Rocky Mountain Metropolitan Airport in Jefferson County, Colo.

“The Dream Chaser Team has made significant progress in hardware development during the Commercial Crew Program. The success of these milestones shows the rapid progress that a commercial company like SNC can make in partnership with NASA“, said Senior Director Merri Sanchez. Sanchez joined SNC after 28 years at NASA, her extensive experience within the agency includes serving as the X-38 Deputy Project Manager.

"NASA's Commercial Crew Program has created an opportunity for SNC to create an orbital crew transportation system that will safely and reliably transport astronauts to the International Space Station for a significant cost savings over traditional systems," said Mark Sirangelo, Corporate Vice President and head of SNC's Space Systems.

Robert Pearlman
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Sierra Nevada Corporation release
Nose gear tested for Dream Chaser spacecraft

NASA partner Sierra Nevada Corp. has completed a successful test of the nose landing gear for its full-scale Dream Chaser engineering flight test vehicle. The completed test and an upcoming flight test are part of SNC's Commercial Crew Development Round 2 (CCDev2) agreement with NASA's Commercial Crew Program.

The gear test is an important milestone to prepare for the upcoming approach and landing test of the Dream Chaser Space System later this year. It evaluated the impact the nose landing gear will experience on touchdown in order to ensure a safe runway landing.

SNC is one of seven companies developing commercial crew transportation capabilities to ferry U.S. astronauts to and from low Earth orbit and the International Space Station. The Dream Chaser is the only spacecraft under CCDev2 that is winged and designed to land on a conventional runway. It is designed to carry as many as seven astronauts to space.

"The landing gear system must perform flawlessly, just like the space shuttle orbiter's did, for the safe return of the crew," CCP program manager Ed Mango said. "It's great to see that SNC is building on that experience while developing the Dream Chaser spacecraft."

SNC tested the spacecraft's main landing gear in February. This nose landing gear test completes the milestones leading up to the upcoming approach and landing test, which will complete the CCDev2 partnership.

"This test marks a significant point in the development of the Dream Chaser orbital crew vehicle. As the last milestone before free flight of the Dream Chaser spacecraft, we are now preparing for the approach and landing tests to be flown later this year," said Jim Voss, SNC vice president of space exploration systems and program manager for the Dream Chaser.

Robert Pearlman
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Sierra Nevada Corporation release
Sierra Nevada Corporation's Dream Chaser space system awarded major NASA orbital transportation development contract

Eren Ozmen, President of Sierra Nevada Corporation (SNC), is pleased to announce that the company's Dream Chaser Space System has been awarded $212.5 million as part of NASA's Commercial Crew Integrated Capability (CCiCap) Program. The 21 month contract will begin in August of 2012.

Mark Sirangelo, Corporate Vice President and head of SNC's Space Systems stated, "SNC, as the owner and prime contractor for the Dream Chaser Space System, on behalf of all of our industry, academic, and NASA Center teaming partners would like to thank NASA for showing the confidence in us and for all its efforts to maintain the vital Commercial Crew Program as part of its plan for the future of space transportation. We are very pleased to have been awarded this amount of funding as part of NASA's ongoing effort to create a commercial human transportation system to low Earth orbit. This award will allow our Program to continue to make great strides in the development of the Dream Chaser Space System. We want to express our appreciation to all of those that have provided great support in our efforts, including everyone within our organization and our terrific external team partners, the NASA personnel assigned to our efforts and throughout the NASA Centers and our federal, state, and local government representatives."

SNC has integrated the efforts of its powerful team of leading aerospace companies, academic institutions, and NASA Centers to significantly advance the development of the Dream Chaser orbital crew vehicle and the associated mission, ground, and crew systems, as well as launch vehicle integration. To date, the SNC team has completed 19 milestones; including a full system Preliminary Design Review and first captive carry flight, in addition to a significant number of additional tasks. The remaining milestone under the second round of NASA funding will be an Approach and Landing Test scheduled for later this year, mirroring the first flight test of the Space Shuttle Program. The full CCiCap Program will allow SNC to complete development of the Dream Chaser Space System and transport crews to space as early as 2016.

"We are pleased to be selected to continue development of the Dream Chaser Space System and proud that NASA is showing confidence in the SNC team's ability to develop our nation's next human spacecraft. Our team will continue to work with NASA to ensure that the Dream Chaser is a reliable and safe spacecraft to carry NASA astronauts to the International Space Station," said Jim Voss, Vice President of SNC's Space Exploration Systems and Dream Chaser Program Manager. "I believe we were chosen to continue the Dream Chaser Program because we have a great design, a great team, and have demonstrated, in cooperation with our NASA Partner, that we can develop a human spacecraft in a rapid and cost effective manner."

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Sierra Nevada Corporation release
Sierra Nevada Corporation and Lockheed Martin Space Systems Company Partner On Dream Chaser Programs

Sierra Nevada Corporation's (SNC) Space Systems is pleased to announce Lockheed Martin Space Systems Company of Littleton, Colo., is joining the SNC Dream Chaser team. Lockheed Martin will be an exclusive partner to SNC on NASA's Certification Products Contract (CPC) and has been competitively selected to build the composite structure for the Dream Chaser at NASA's Michoud Assembly Facility in New Orleans, La. SNC was awarded $10 million for CPC Phase 1 to work with NASA towards government certification of the SNC Dream Chaser orbital crew transportation system.

"The SNC team is thrilled that Lockheed Martin will be joining our expanding world-class team of partner organizations also working to certify the Dream Chaser Space System for crewed flights to the International Space Station for NASA," said Mark Sirangelo, corporate vice president and head of SNC's Space Systems. "The CPC contract offers the Dream Chaser team the opportunity for a more robust technical interchange with NASA as we work to develop a safe, reliable orbital crew transportation system. This contract capitalizes on SNC's success working with NASA's Commercial Crew Program, as well as Lockheed Martin's expertise in developing and certifying Orion's beyond low Earth orbit human spaceflight hardware as part of NASA's Exploration Program. Our team will work towards the common goal of certifying the Dream Chaser to provide the next generation human transportation system."

Lockheed Martin is developing NASA's Orion Multi-Purpose Crew Vehicle (MPCV) and brings extensive and current experience in obtaining NASA certification for a crewed flight vehicle to the Dream Chaser program.

"We are pleased to join the SNC Dream Chaser team. Lockheed Martin brings with it tremendous human-rated space flight knowledge from our significant experience with large, human-flight structures, including 135 flights with the Space Shuttle's external fuel tanks. We feel we can share many synergies between the Orion exploration spacecraft and the Dream Chaser lifting body space vehicle. This provides a great opportunity to take NASA's investments in crew exploration capabilities and leverage them toward commercial transportation to low Earth orbit," said Jim Crocker, vice president and general manager, Civil Space, Lockheed Martin Space Systems Company.

The composite structure for the Dream Chaser flight test vehicle is being built under the SNC $212.5 million Space Act Agreement for the NASA Commercial Crew Integrated Capability Program. This effort leverages the extensive Lockheed Martin experience in building composite structures for spacecraft and high performance aircraft. With the addition of Lockheed Martin as a partner on the Dream Chaser program, SNC is now working with partner organizations in over 15 states on NASA's Commercial Crew Integrated Capability program.

"We are pleased to include Lockheed Martin as part of the Dream Chaser Team to develop early certification products and to build critical flight hardware. Their recent human spacecraft certification experience and composite expertise make them a great addition to our program," said Jim Voss, vice president of Space Exploration Systems and Dream Chaser program manager.

The SNC and Lockheed Martin partnership represents the best of entrepreneurial spirit and established space mission success, collaborating on vehicle development, certification and reaching additional customer markets for the Dream Chaser orbital vehicle. The team looks forward to working with NASA to successfully execute on the first round of the CPC contract and move towards offering the Dream Chaser Space System as a commercial solution to crew and cargo servicing of the International Space Station.

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NASA release
Sierra Nevada Corporation Dream Chaser Testing Begins at NASA Dryden, Langley

Sierra Nevada Corporation's (SNC) Space Systems Dream Chaser flight vehicle arrived at NASA's Dryden Flight Research Center in Edwards, Calif., Wednesday to begin tests of its flight and runway landing systems.

The tests are part of pre-negotiated, paid-for-performance milestones with NASA's Commercial Crew Program (CCP), which is facilitating U.S.-led companies' development of spacecraft and rockets that can launch from American soil. The overall goal of CCP is to achieve safe, reliable and cost-effective U.S. human access to and from the International Space Station and low-Earth orbit.

Above: The flatbed truck and trailer that transported Sierra Nevada Corporation, or SNC, Space Systems' Dream Chaser engineering test article pauses behind Hangar 4802 on the aircraft ramp at NASA's Dryden Flight Research Center on Edwards Air Force Base, Calif., upon arrival at the center. (Credit: NASA/Tom Tschida)

Tests at Dryden will include tow, captive-carry and free-flight tests of the Dream Chaser. A truck will tow the craft down a runway to validate performance of the nose strut, brakes and tires. The captive-carry flights will further examine the loads it will encounter during flight as it is carried by an Erickson Skycrane helicopter. The free flight later this year will test Dream Chaser's aerodynamics through landing.

Meanwhile, on the east coast, several NASA astronauts will be at the agency's Langley Research Center in Hampton, Va., this week to fly simulations of a Dream Chaser approach and landing to help evaluate the spacecraft's subsonic handling. The test will measure how well the spacecraft would handle in a number of different atmospheric conditions and assess its guidance and navigation performance.

"Unique public-private partnerships like the one between NASA and Sierra Nevada Corporation are creating an industry capable of building the next generation of rockets and spacecraft that will carry U.S. astronauts to the scientific proving ground of low-Earth orbit," said William Gerstenmaier, NASA's associate administrator for human exploration and operations in Washington. "NASA centers around the country paved the way for 50 years of American human spaceflight, and they're actively working with our partners to test innovative commercial space systems that will continue to ensure American leadership in exploration and discovery."

Above: Bruce Jackson, an aerospace engineer at NASA’s Langley Flight Research Center, briefs astronauts Rex Walheim and Gregory Johnson as they evaluate Sierra Nevada Corporation's Dream Chaser landing simulation, in support of NASA Commercial Crew Program efforts, Wednesday, May 15. (Credit: NASA/David C. Bowman)

The Dream Chaser Space System is based on Langley's Horizontal Lander HL-20 lifting body design concept. The design builds on years of analysis and wind tunnel testing by Langley engineers during the 1980s and 1990s. Langley and SNC joined forces six years ago to update the HL-20 design in the Dream Chaser orbital crew vehicle. In those years SNC has worked with the center to refine the spacecraft design. SNC will continue to test models in Langley wind tunnels. Langley researchers also helped develop a cockpit simulator at SNC's facility in Louisville, Colo., and the flight simulations being assessed at the center.

Robert Pearlman
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NASA Dryden Flight Research Center release
SNC Dream Chaser unveiled to media at Dryden event

NASA Administrator Charlie Bolden visited the space agency's Dryden Flight Research Center on May 22, taking the opportunity to see the Sierra Nevada Corporation's (SNC) Dream Chaser test vehicle that had arrived at the center a week earlier.

Bolden, SNC's Director of Flight Operations and former NASA astronaut Steve Lindsey and Patrick Stoliker, deputy director of NASA Dryden, outlined the coming ground and flight tests for the Dream Chaser to news media representatives gathered in a hangar at the NASA field center.

Above: Steve Lindsey, Sierra Nevada Corporation, or SNC, director of flight operations and former space shuttle astronaut, talks to the media about the development work Sierra Nevada Corporation, or SNC, will perform in collaboration with NASA's Commercial Crew Program, or CCP, with its Dream Chaser flight test vehicle at the agency's Dryden Flight Research Center in the coming months. At left is NASA Administrator Charlie Bolden. At right is Dryden Flight Research Deputy Center Director Patrick Stoliker. (Credit: NASA/Tom Tschida)

SNC is preparing the vehicle for tow, captive-carry and free-flight tests later this year. The testing is part of NASA's Commercial Crew Program (CCP) initiatives to develop safe, reliable and cost-effective access to and from the International Space Station and low-Earth orbit. It is one of three spacecraft being developed for that role under the CCP program, the others being Boeing's CST-100 capsule and a crewed version of Space Exploration Technologies' (SpaceX) Dragon capsule. The Dream Chaser is the only one designed to make a soft airplane-style landing on a runway, similar to landings of the now-retired space shuttles.

The Dream Chaser Space System is based on NASA's "Horizontal Lander" HL-20 lifting body design concept. The upcoming flight tests will provide data on the spacecraft's aerodynamic performance during subsonic approach and landing on a traditional runway. The tests are part of pre-negotiated, paid-for-performance milestones with CCP, which is facilitating commercial, U.S.-led development of spacecraft and rockets that can launch from American soil.

Above: Plastic wrapping that protected the Sierra Nevada Corporation, or SNC, Dream Chaser flight test vehicle during its transport from Colorado is carefully removed by SNC employee Will Armijo following the craft's arrival at NASA's Dryden Flight Research Center in southern California. (Credit: NASA/Tom Tschida)

While at Dryden, Bolden also met with SNC's ground and flight-test staff, flew approach-and-landing simulations for the Dream Chaser, addressed an employee town hall and was briefed by center management on current programs, projects and operations at the center.

Robert Pearlman
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posted 06-07-2013 06:17 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Sierra Nevada Corporation (SNC) release
Sierra Nevada Corporation Begins Dream Chaser Main Hybrid Rocket Motor Testing

Sierra Nevada Corporation (SNC) announces the successful start of the latest phase of hybrid rocket motor qualification testing for the Dream Chaser flight vehicle. SNC completed two tests this week at its rocket test facility in San Diego, Calif. A motor firing and ignition test was completed in preparation for upcoming motor tests under the current Commercial Crew Integrated Capability (CCiCap) award. SNC will conduct another series of hybrid motor firings to meet the next CCiCap contracted milestone beginning this summer.

After required modifications were completed, the test firing was conducted in order to validate Dream Chaser's motor test stand. This was after required modifications were completed and to ensure that SNC can move forward with the future heavy weight motor test series with minimal test stand risk. The Dream Chaser version of the hybrid rocket motor was last tested in 2010 under the Commercial Crew Development Program (CCDev1) Space Act Agreement during which SNC completed three successful test firings of a single hybrid motor in one day.

In addition to manufacturing these motors for Dream Chaser, SNC also manufactures the hybrid motors for Virgin Galactic's SpaceShipTwo vehicle which has undergone test firings on dozens of hybrid motors over the last two years. As announced in the SNC news release (April 29, 2013), SpaceShipTwo successfully completed its first powered flight test using SNC's hybrid motor to power the vehicle to an altitude of 55,000 feet and reaching Mach 1.2.

"We are eager to begin the next series of motor testing for Dream Chaser," said Mark Sirangelo corporate vice president and head of SNC's Space Systems. "With the successful qualification this week in San Diego and the success of the powered flight of SpaceShipTwo, we are even more confident that our hybrid motor technology is the safest and most reliable system for human transportation."

SNC's hybrid rocket systems offer a safe, high performing, and non-toxic alternative to solid and hydrazine liquid propulsion systems. As the rocket motor fuel is industrial rubber, there are no special handling or transportation requirements, which greatly reduces the lifecycle cost to customers.

See here for discussion of SNC's efforts to develop its Dream Chaser vehicle.

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