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Author Topic:   Manual re-entry on Mercury orbital missions
Explorer1
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posted 11-28-2017 06:28 AM     Click Here to See the Profile for Explorer1     Edit/Delete Message   Reply w/Quote
For the Mercury orbital missions, did the astronauts perform complete manual control for reentry or only partial control? In Gordon Cooper's (MA-9) case, he had to manage all aspects of deorbiting and reentry I believe.

And also, did Alan Shepard (MR-3) and Gus Grissom (MR-4) perform any manual functions at all during their suborbital flights?

moorouge
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posted 11-28-2017 08:11 AM     Click Here to See the Profile for moorouge   Click Here to Email moorouge     Edit/Delete Message   Reply w/Quote
Certainly in the case of Carpenter's flight there was partial control as detailed in my previous post here -
The countdown given by Shepard reached zero. Nothing happened. At this point everyone was expecting the automatic sequencer to fire the three retro-rockets.

Carpenter hit the manual override button. And again – nothing happened. There was a two second delay before the rockets actually fired producing in the cabin a puff of acrid smoke probably caused by a short circuit in the firing mechanism. This delay contributed some 15 to 20 miles to the overshoot on landing.

When the rockets fired in their ripple pattern they did not produce the kick that Carpenter was expecting. This loss of the expected thrust added another 60 miles.

The remaining 170 or so miles came as a result of a misalignment during retrofire. Not in the vital pitch angle but in yaw. When the rockets fired the capsule was slanted about 25 degrees off to the right. As retrofire progressed Carpenter gradually brought this back to zero, but because the rockets did not fire in an absolutely straight line down the flight path they lost effectiveness.

All three elements added up to 250 miles over the expected landing point.

Explorer1
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posted 11-28-2017 10:52 PM     Click Here to See the Profile for Explorer1     Edit/Delete Message   Reply w/Quote
Thank you for the fascinating details on Carpenter.

It has always been stated that Carpenter was blamed for three things:

  • Using too much fuel to chase Glenn's "fireflies"
  • Not monitoring his fuel consumption
  • Firing his retro-rockets too late
As I recall, it was concluded that there was a flaw in the fuel control that had the system expending too much fuel. So every time that Carpenter used it, the fuel consumption was much greater than expected. Is this correct?

By what you are saying, Carpenter was not at fault for firing his retro-rockets late — there was a technical problem and the system sputtered rather than fired. If so, then it appears that Carpenter is at fault really for just one thing and that is not monitoring his fuel consumption. Is this correct?

oly
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posted 11-29-2017 01:29 AM     Click Here to See the Profile for oly   Click Here to Email oly     Edit/Delete Message   Reply w/Quote
These subjects for Carpenter's flight are covered in both his and Chris Kraft's Oral History Project interviews.

moorouge
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posted 11-29-2017 01:44 AM     Click Here to See the Profile for moorouge   Click Here to Email moorouge     Edit/Delete Message   Reply w/Quote
I hope this answers some of your questions -
First, the fuel management problem. Wolfe talks about Carpenter being unaware "...until the third and last orbit" that he was short of fuel having received warnings from "...several Capcoms" to start conserving during the second orbit. Carpenter himself, barely half way round on his first orbit, is the first to mention that the need to orientate the capsule to meet the requirements of some of his experiments had caused him to use more fuel than was expected.

At the end of this first orbit Carpenter is already discussing ways of conserving his remaining supplies with the ground and by the beginning of his third orbit the message from the ground was to the effect that they were reasonably happy with the measures taken and were content for the flight to continue for its planned duration. Incidentally, it is worth recording at this stage that Glenn on his flight also received a warning about the rate he was using fuel and was told to allow his capsule to drift.

Some of the blame is readily accepted by Carpenter. He himself said after the mission that "...the spectacular novelty of the view from space challenged me to make the most of my opportunity and lured me into an unwise expenditure of fuel early in the flight." Then there were times when the fly-by-wire high thrust units were accidentally activated during some manoeuvres. (Fly-by-wire was the system used when the astronauts operated the manual control system but depleted automatic fuel supplies.) This is translated in the official report as "...pilot deviated from planned procedures."

Set against this must be added the fact that he was given, as part of the flight plan, a greater amount of manual control tasks to perform than previously attempted, some of which necessitated a frequent return to orbital attitudes. For these manoeuvres the automatic system was used consuming more fuel than was strictly necessary. Carpenter again acknowledged this stating that the experimental part of the mission consumed "fuel or time." What he meant by this was that the economical way to proceed was to nudge the capsule towards the desired attitude with a short puff from the control jets and then allow it to drift into position. This took time.

In order to keep up with the flight plan, Carpenter felt it necessary to drive the capsule on the thrusters all the way, making the manoeuvring faster but less efficient in the use of his fuel. Perhaps he was the first astronaut to find that the planners perception of a reasonable work load did not match the feasibility of operational requirements.

Time Comment Fuel Remaining
  Auto Manual
   
00:05:09 Turnaround completed using just 1·4 lb of the 4 lb allocated.  
   
00:12:00 to 00:45:00 During this period Carpenter tracked Atlas booster, took photographs and positioned capsule for star observations  
   
00:48:08 Oh dear! I've used too much fuel. Recorded on onboard tape machine following manoeuvres for MIT photographs and aligning capsule. 75 100
   
01:02:46 to 01:28:00 After a period of drifting flight manoeuvred capsule by body movements. Then orientated to observe sunrise and track snowflakes. 69 69
   
01:34:37 A little ahead on fuel consumption. Fuel quantity light is on. A warning light flashed on the instrument panel when quantity remaining reached 65%. 62 68
   
01:37:38 Everything looks good down here except your fuel useage. You better watch that for a bit. Cape.  
   
01:50:15 MCC is worried about your auto fuel and manual fuel consumption. They recommend that you try to conserve your fuel. Canary.

Roger. Tell them I'm concerned also. I will try and conserve fuel.

  
   
01:55:08 The only thing to report regarding the flight plan is that levels are lower than expected. I expended my extra fuel in trying to orient after night side. I think this is due to conflicting requirements of the flight plan. I should have taken time to orient and then work with other items. To Kano. 51 69
   
02:00:06 In reply to query from Kano about greater than expected fuel useage – I expended it on – by manual and fly-by-wire thrusters operation on the dark side and just approaching sunrise. I think that I can cut down the fuel consumption considerably on the second and third orbits.  
   
02:06:25 In response to query from Zanzibar about the intention to use fly-by-wire – I think that the fact that I'm low on fuel dictates that I stay on auto as long as the fuel consumption on automatic is not too excessive. 51 69
   
02:07:55 The Indian Ocean tracking ship passes on a message from the Cape to conserve fuel, adding that it had monitored the conversation with Zanzibar and understood the situation.  
   
02:08:47 to 02:26:50 Carpenter investigates a possible difficulty with the automatic control system, checking both thrusters and the ability of the gyros to hold zero rates.  
   
02:27:47 We suggest you go to manual at this point and preserve your auto fuel. Muchea 45 70
   
02:29:24 Cape informs that if we don't stay on manual for quite a spell here we'll probably have to end this orbit. Muchea  
   
02:43:51 Fuel is... a little ahead of schedule. To Canton. 45 64
   
02:50:45 Do you have an auto fuel warning light? Hawaii.

Carpenter responds that he reported it a long time ago and that it is now covered with tape.

  
   
03:00:15 General Kraft is still somewhat concerned about auto fuel. Use as little auto ... use no auto fuel unless you have to prior to retro-sequence. California 45 50
   
03:11:36 Replying to a query about drifting flight, Carpenter says that if he is going to save fuel for retro-sequence he had better start again.  
   
03:14:27 We're still fairly happy with your fuel state now. Don't let ... we'd like for you not to let either get down below 40 percent. Cape. 45 42
   
 Fuel reserves remain at 45% auto and 42% manual for the next hour until preparations begin for retrofire.
   
04:26:33 Carpenter reports a problem with the ASCS system. He spends some six minutes trying to correct it and complete the checklist, finally reporting – I'm on fly-by-wire and manual.  
   
04:34:19 Responding to a query as to fuel reserves, replies – I have 20 and 5. 20 5
   
04:37:28 I'm out of manual fuel, Al.  
   
04:41:20 Fuel is 15 auto. I'm indicating 7 manual but it is empty and ineffective. 15 ?
   
04:43:22 We show you still have some manual fuel left. Cape.

Carpenter again repeats that he cannot get anything out of it.

  
   
04:45:14 I hope we have enough fuel.  
   
04:47:47 Still indicating 14 auto fuel. 14 ?
   
04:49:19 I think the ASCS has given up the ghost at this point. ? ?
   
04:50:20 Getting some pretty good oscillations now and we're out of fuel. 0 0

The retros worked as advertised. There was less kick felt by Carpenter because, as described previously, they fired off-line.

Explorer1
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posted 12-07-2017 01:23 AM     Click Here to See the Profile for Explorer1     Edit/Delete Message   Reply w/Quote
Spectacular response. Clarifies a lot. Thank you.

Explorer1
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posted 01-25-2020 01:28 PM     Click Here to See the Profile for Explorer1     Edit/Delete Message   Reply w/Quote
Scott Carpenter and Gordon Cooper were the only Mercury astronauts that had to perform manual reentries. And I believe it was only Cooper who had to manually line his spacecraft up for entry.

Did Cooper have to use any star sightings to line up for reentry?

Editor's note: Threads merged.

AstroCasey
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posted 01-25-2020 05:04 PM     Click Here to See the Profile for AstroCasey     Edit/Delete Message   Reply w/Quote
Gordo Cooper did use star patterns against lines drawn on Faith 7's window to aid in reentry. He used his wrist watch to time retro-fire.

BA002
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posted 06-04-2020 06:56 AM     Click Here to See the Profile for BA002   Click Here to Email BA002     Edit/Delete Message   Reply w/Quote
John Glenn also took manual control for the reentry attitude, and partial control for retrofire, as per page 116 of the “Results of the first United States manned orbital space flight” report.

Since three out of four orbital reentries were manually flown without anyone getting too excited about that, it made me wonder what margin they had. For Apollo we always hear these stories about trying to get a letter into a mail box four miles away or something along that line, while for Mercury it seems almost as if an estimate by eyeball sufficed. Anyone familiar with the exact constraints for orbital Mercury?

Jim Behling
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posted 06-04-2020 07:23 AM     Click Here to See the Profile for Jim Behling   Click Here to Email Jim Behling     Edit/Delete Message   Reply w/Quote
Mercury just had to reduce velocity to deorbit. Pointing was less critical, as long as there was enough impulse in the right direction.

Apollo had critical pointing requirements because it had higher velocity which could result in too steep (crushing) or too shallow (skipping) entry. Neither could happen on Mercury.

taneal1
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posted 06-04-2020 11:34 AM     Click Here to See the Profile for taneal1   Click Here to Email taneal1     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by moorouge:
The retros worked as advertised. There was less kick felt by Carpenter because, as described previously, they fired off-line.

Nice job! One correction though, the misalignment to the orbital track had no effect on the deceleration as felt by Carpenter. The spacecraft itself decelerated per the force applied to the mass. For a never explained reason, the retros imparted 4%(?) less thrust than designed, and contributed to the overshoot. This lack of force is what Carpenter describes.

As you note, the manual fuel quantity read 7% when it was actually zero. Carpenter can't be blamed for believing he had more fuel than he actually had. If he knew his gauge was off by 7%, he would have been even more frugal with his fuel usage.

Carpenter is regularly blamed for being *unable* to determine the correct alignment of the spacecraft in the yaw plane. Not true. Throughout retrofire the spacecraft is moving along its yaw axis and is correctly aligned at the time of retro cutoff.

Too little, too late. But he was not incompetent.

Kraft absolutely shares the blame for the low fuel state. As Kraft himself states, the astronaut was in charge of the spacecraft, but Flight was in charge of the mission. Early in the flight, Carpenter notes that there is a major disagreement between the attitude instruments and the window scribing. Rather than troubleshoot the problem, Carpenter is sent back to his flight plan operations.

If the trouble with the horizon sensor had been confirmed when it was initially discovered, Carpenter would have known the retrofire alignment would require additional time. This error rests squarely on Kraft, not Carpenter.

Carpenter himself takes the blame for maneuvering to investigate the "fireflies" which delayed his alignment for retrofire. If his attitude instruments had functioned correctly, he had more than enough time to correctly align the spacecraft.

In sharp contrast, "General" Kraft, as capcom Shepard refers to him, has NEVER taken responsibility for his role in the overshoot.

asbjos
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posted 06-18-2020 05:02 AM     Click Here to See the Profile for asbjos     Edit/Delete Message   Reply w/Quote
On the retrofiring of Mercury, the retropack gave a substantially greater impulse than necessary, to ensure that the capsule would re-enter the atmosphere even with a very underperforming retropack.

An impulse of 128 m/s was given, while only ~70 m/s was required to actually enter the atmosphere (and therefore land safely).

I imagine the over-budgeting was to take faulty rockets (in case one of the three rockets not firing), inaccurate retro attitude (as on Aurora 7), or other effects into consideration.

On Mercury, airplanes and recovery crews were located all over the Earth, ensuring that an astronaut could be recovered at any possible landing point on the globe within 24 hours, so where the astronaut were to land was strictly speaking not a big problem. The number one priority was simply to get him back alive.

And just to append an answer to the original question, both Shepard and Grissom manually controlled the attitude during the retrosequence (page 39 in summary of MR-4, NTRS document 19640056774). From what I understand, this was to test the systems before orbital flight. As the Redstone missions were suborbital, the retrofiring were strictly speaking not needed, but performed as a test of what the orbital astronauts might experience on their flights.

The cited document also gives permissible deviations in attitude during retrofiring (page 41), giving values of +- 12.5 deg in pitch (from normal -34 deg aim), and +-30 deg in both yaw and roll (both 0 deg aim).

Both Glenn and Carpenter ran out of control fuel during re-entry. Both experienced strong oscillations during the final parts of re-entry, but although uncomfortable, this was not lethal. The Mercury capsule had a destabilising flap on the tip of the capsule, so attitude control was not required for a safe re-entry, as experienced on Big Joe 1, an unmanned test where the capsule entered the atmosphere without any fuel, but still landed safely.

Explorer1
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posted 06-19-2020 03:14 AM     Click Here to See the Profile for Explorer1     Edit/Delete Message   Reply w/Quote
Do you know how or why John Glenn ran out of attitude control fuel? During the orbital phase of his flight, I don't believe he made any unnecessary attitude adjustments.

NavyPilot
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posted 06-20-2020 06:15 AM     Click Here to See the Profile for NavyPilot     Edit/Delete Message   Reply w/Quote
Would it have to do with automatic attitude adjustments to stabilize wobble generated by the aero effects of the retained retro pack?

oly
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posted 06-22-2020 08:59 AM     Click Here to See the Profile for oly   Click Here to Email oly     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by Explorer1:
Do you know how or why John Glenn ran out of attitude control fuel? During the orbital phase of his flight.
There were several issues that led to the high fuel usage, the details can be found here.

Explorer1
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posted 06-27-2020 11:43 AM     Click Here to See the Profile for Explorer1     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by asbjos:
I imagine the over-budgeting was to take faulty rockets (in case one of the three rockets not firing), inaccurate retro attitude (as on Aurora 7), or other effects into consideration.
Just to be clear, are you saying that one of the thrusters on the MA-7 retro-rockets pack did not fire or stopped firing during descent?

asbjos
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posted 06-27-2020 12:36 PM     Click Here to See the Profile for asbjos     Edit/Delete Message   Reply w/Quote
No! I did not mean that, sorry for the confusion.

I was talking about the general power of the Mercury retropack, which was stronger than necessary.

On the flight of Aurora 7, the spacecraft was not properly aligned for the retrofiring, so it landed off the target. This is already described in the first reply in this thread, by 'moorouge'.

During Project Mercury, no retrorockets stopped inadvertently during firing.

The three retrorockets burned for ~12 seconds each, in an overlapping pattern, resulting in a total of ~25 seconds from first retrorocket firing to third retrorocket extinguishing. Then it was just to wait for the capsule to fall into the atmosphere.

robertsconley
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posted 07-02-2020 10:39 AM     Click Here to See the Profile for robertsconley   Click Here to Email robertsconley     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by moorouge:
Then there were times when the fly-by-wire high thrust units were accidentally activated during some manoeuvres. (Fly-by-wire was the system used when the astronauts operated the manual control system but depleted automatic fuel supplies.)
First there are three sets of thrusters for each axis (roll, pitch, and yaw).
  • Pitch
    Two variable 0 to 24 lb thruster (manual)
    Two fixed 24 lb thruster (automatic)
    Two fixed 1 lb thruster (automatic)

  • Yaw
    Two variable 0 to 24 lb thruster (manual)
    Two fixed 24 lb thruster (automatic)
    Two fixed 1 lb thruster (automatic)

  • Roll
    Two variable 0 to 6 lb thruster (manual)
    Two fixed 6 lb thruster (automatic)
    Two fixed 1 lb thruster (automatic)
The six manual thrusters were attached to the manual fuel tank

The twelve automatic thrusters were attached to the automatic fuel tank.

Manual Mode

You pull the manual knob out and the joystick is now connected to the variable thrusters on all axis.

As for the automatic axis normally they are under the control of the relay logic built into the capsule. There were three modes controlled by the ASCS switch

  1. Normal which uses the horizon scanner, gryos and predefined values to keep the capsule in retro attitude.

  2. Aux Damp which uses the gyros to null any rotation the capsule was experiencing

  3. Fly by Wire which engages the 12 fixed thrusters to the joystick. Push the joystick out a little and the 1 lb thruster will fire, push out more then the 1 lb thruster will shut off and the 24 lb thruster will fire.
If manual mode is used, there were knobs for each of the three axis that could be pulled out to cut off the automatic thrusters for that axis. This was useful for when you wanted say the roll axis controlled automatically while you maneuvered in pitch and yaw.

Finally there was rate stabilization control system or RSCS which was enabled by flipping the mode switch from Auto to Rate Comd. What this do was use the gyros, joystick, and manual thrusters to control the spacecraft's rate of rotation in all axis.

How much rotation depended on how far the joystick was pushed for that axis. At maximum extension the relay circuits was set to 10 degrees per second.

What happen with Carpenter is that he pulled the manual knob. And flipped the ASCS switch from ASCS to Fly-By-Wire.

So whenever he maneuvered he not only had the variable manual thrusters connected to the manual fuel tanks activated but the automatic thrusters connected to the automatic fuel tanks as well. This would give you a lot of control authority but at a cost of high fuel consumption.

The other problem which all astronauts experienced with the mercury capsule. That in ASCS mode you only have fixed thrusters. So keeping the capsule in retro attitude was not a precise operation.

Instead the opposing thruster would fire and the capsule would not stop but reverse direction slightly. Eventually it will reach the other side of its limits and the other thruster would fire and the capsule would drift back to the other side.

The capsule would go back and forth like this in all three axis if the automatic mode was left on. Thus consuming fuel.

Last when using Fly-by-wire you would hear a multiple bangs every time you extend the joystick. One from the 1 lb thruster being turned on and the off. Another from the 24 thrusters being turned on and off if you fully extend the joystick.

For precision operation during retrofire the astronaut would uses the mode switch to RSCS to null rotation rates using the manual thrusters. And the ASCS switch to Fly-By-Wire to control the capsule.

What would happen is that the FBW would allow the astronaut to get to the desired pitch, roll, or yaw attitude, and the RSCS relay logic would dampen any residual rotation once the joystick was centered.

mercsim
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posted 07-02-2020 11:14 PM     Click Here to See the Profile for mercsim   Click Here to Email mercsim     Edit/Delete Message   Reply w/Quote
Awesome to see you posting Robert! Where did 15 years go? You really set the bar in Orbiter. THANK YOU!

robertsconley
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posted 07-08-2020 09:45 AM     Click Here to See the Profile for robertsconley   Click Here to Email robertsconley     Edit/Delete Message   Reply w/Quote
Thanks, my only regret is that I did not complete Gemini to the same standards. But I got sidetracked on other projects that sucked up my hobby time as well as kids.

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