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Topic: Mercury capsule hatch design differences
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Jim_Voce Member Posts: 273 From: Registered: Jul 2016
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posted 05-02-2017 07:41 AM
Gus Grissom was the Mercury astronaut who pressed for the Mercury spacecraft to have a hatch that could be opened with exploding bolts. Does anyone know why he wanted such a hatch? What was the need for getting out of the spacecraft faster?I recall that the exploding hatch design was approved before Al Shepard's flight but Shepard's Mercury Redstone-3 (MR-3) used the original hatch design. How did the MR-3 hatch work and how long did it take to open? |
Jim Behling Member Posts: 1488 From: Cape Canaveral, FL Registered: Mar 2010
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posted 05-02-2017 07:49 AM
The Mercury hatch was bolted on. The only way to get out would be to unbolt it or use explosive bolts.
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Headshot Member Posts: 891 From: Vancouver, WA, USA Registered: Feb 2012
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posted 05-02-2017 07:49 AM
Not to hijack this thread, and perhaps this question should stand on its own, but...Does anyone know how many Mercury hatches were recovered? I know Liberty Bell 7's is at the bottom of the Atlantic and that Aurora 7's should have been retained since Carpenter exited via the neck hatch. I remember reading that at some point the hatches had restraining cables attached to the hatch and spacecraft so they would not go flying off into oblivion when blown. I believe at least Faith 7 had these cables. So what about Friendship 7 and Sigma 7? |
tlifan2 Member Posts: 49 From: Palm Coast, Florida Registered: Feb 2014
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posted 05-02-2017 08:07 PM
You're correct about the restraining wires. The video here (starting at 45 seconds) will show the explosive hatch test. |
Jim_Voce Member Posts: 273 From: Registered: Jul 2016
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posted 05-03-2017 01:34 AM
I have also heard that Shepard's MR-3 hatch was bolted on from the outside. But I believe he also had a way of opening the hatch from the inside. In fact, the mission report for the MR-4 flight noted that Shepard's MR-3 had a "mechanically operated" side hatch. Does anyone know how Shepard was able to open his hatch from the inside? And back to the original question, why did Grissom want a hatch with explosive bolts? |
Jim Behling Member Posts: 1488 From: Cape Canaveral, FL Registered: Mar 2010
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posted 05-03-2017 07:42 AM
quote: Originally posted by Jim_Voce: And back to the original question, why did Grissom want a hatch with explosive bolts?
It wasn't Grissom's decision. The plan was to have all side hatches to be bolted and the only way to quickly open a bolted hatch is by using ordnance. Shepard's hatch was unique. Can't find the reason why. |
moorouge Member Posts: 2458 From: U.K. Registered: Jul 2009
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posted 05-03-2017 10:51 AM
Some answers here maybe, this from "This New Ocean" - Among other innovations in No. 11 for MR-4 was an explosive side hatch, whose evolution, encouraged by the astronaut corps, had begun early in the Mercury program. The original egress procedure had been to climb out through the antenna compartment,a difficult maneuver that required the removal of a small pressure bulkhead. Since all the astronauts had found it hard to snake out the top of the frustum and cylinder, the STG and McDonnell designers had concluded that removal of an injured astronaut would be even more precarious. Moreover, valuable time would be lost in such a rescue [367] operation; to open the hatch from the outside, someone had to remove several shingles and 70 bolts.McDonnell engineers set to work on the problem and came up with two egress hatch models - one with a latch, which was used on Ham's MR-2 and Shepard's MR-3 missions, the other with an explosive hatch cover. The simple latch mechanism weighed 69 pounds, too much of a weight addition for incorporation in the orbital version of the spacecraft. The explosive hatch, on the other hand, utilized the 70 bolts of the original design; a .06-inch hole was bored into each of the quarter-inch titanium bolts to provide a weak point. When a mild detonating fuse, placed in a groove around each bolt, was energized, the bolts were sheared simultaneously and the hatch sprang open. There were two ways to activate the explosive egress hatch during recovery. About six to eight inches from the astronaut's right arm, as he lay in his couch, was a knobbed plunger. The pilot would remove a pin and press the plunger with a fist-force of five or six pounds, detonating the small explosive charge and blasting the hatch 25 feet away in a second. If the pin was in place, a fist-force of 40 pounds was required. A rescuer outside the capsule could blow open the hatch simply by removing a small panel from the fuselage side and pulling a lanyard. This complete explosive hatch weighed only 23 pounds. On edit: The Freedom 7 hatch could be opened by Shepard by means of a handle that he could crank open the latches holding the hatch. Read "The Flight of Freedom 7" by Colin Burgess. |
Robert Pearlman Editor Posts: 43576 From: Houston, TX Registered: Nov 1999
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posted 05-03-2017 11:16 AM
quote: Originally posted by Jim_Voce: ...why did Grissom want a hatch with explosive bolts?
Like in "This New Ocean" cited above, George Leopold attributes the desire for an explosive hatch to the Mercury 7 astronauts, not Grissom alone, in "Calculated Risk: The Supersonic Life and Times of Gus Grissom." The astronauts had lobbied for an explosive hatch that operated much like an airplane canopy blowing off when a pilot ejected from an aircraft. Liberty Bell 7's twenty-three-pound escape hatch was much lighter than the mechanically operated side hatch flown on Shepard's mission. ...In the months before his flight, Grissom observed tests of the new exploding hatch designed by Honeywell to give Mercury pilots a quick exit in an emergency. NASA film footage shows Grissom inspecting the hatch on a test stand just before it was detonated. The pilot can be seen questioning test engineers while inspecting one of the titanium bolts. Everyone seemed satisfied the device would work. |
taneal1 Member Posts: 237 From: Orlando, FL Registered: Feb 2004
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posted 05-03-2017 09:09 PM
quote: Originally posted by Headshot: Does anyone know how many Mercury hatches were recovered?
Shepard pulled the handle mounted on the interior of his "mechanical" hatch and, as planned, allowed it to drop into the ocean.Grissom's hatch of course is on the bottom near the recovery site of his spacecraft. On board the destroyer Noa, Glenn began the process of exiting through the top hatch, but decided instead to blow his hatch. Schirra and Cooper blew their hatches while on board their recovery carriers. Carpenter exited via the top hatch and his hatch remained in place on the spacecraft. Of the six hatches, two are on the bottom of the Atlantic, and two are in NASA's custody. I believe only two mechanical hatches actually flew — on Ham and Shepard's flights. Quite a few years ago I tried (unsuccessfully) to find the location of Ham's hatch. It may be the only remaining mechanical hatch. |
Jim_Voce Member Posts: 273 From: Registered: Jul 2016
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posted 05-04-2017 02:09 AM
Thank you to everybody, all excellent answers. Still though it is unclear if the astronauts proposed the explosive bolts idea or the engineers thought of it. |
Jim Behling Member Posts: 1488 From: Cape Canaveral, FL Registered: Mar 2010
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posted 05-04-2017 09:33 AM
It was the engineers. The engineers designed the bolted hatch and they were the ones who figured out how to get it off quickly. |
Paul78zephyr Member Posts: 678 From: Hudson, MA Registered: Jul 2005
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posted 05-04-2017 07:35 PM
Great thread.I must have read about the blown hatch on MR-4 a thousand times and in almost every account the issue of the "plunger recoil" comes up. To me "recoil" means "kickback" (i.e. shotgun). In the context of the defense of Grissom's position that he could not have accidentally hit the hatch plunger it is mentioned that those that deliberately hit the plunger were left with a bruise on their hand from the "recoil" — a bruise that Grissom apparently did not have. What I have always been curious about is why would a critical spacecraft safety subsystem — designed to be only used in an emergency situation — be designed to deliberately injure the user due to the force requirement needed to operate it (as minor as the injury might be). Is there more information available about the design philosophy with regards to the plunger recoil? |
moorouge Member Posts: 2458 From: U.K. Registered: Jul 2009
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posted 05-05-2017 01:13 AM
Not certain if this helps but I would think that the force needed was a precaution against accidental deployment. |
Headshot Member Posts: 891 From: Vancouver, WA, USA Registered: Feb 2012
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posted 05-05-2017 08:31 AM
According to a caption in the June 1962 issue of National Geographic, Glenn suffered a cut on his knuckles from the kickback of the hatch-blowing plunger. The accompanying picture clearly shows a bandage on his right hand.If the plunger recoil was so violent, why would not the astronaut keep his right glove on to protect his knuckles if he was going to blow the hatch? Is there similar trauma on any images of Schirra or Cooper after they exited their spacecraft? So far I have not seen any in the few images I have. |
Paul78zephyr Member Posts: 678 From: Hudson, MA Registered: Jul 2005
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posted 05-06-2017 08:51 AM
quote: Originally posted by Headshot: Is there similar trauma on any images of Schirra or Cooper after they exited their spacecraft?
I know I have read where Schirra spoke of his hand injury in the context of the defense of Grisson. I understand the need to make the hatch blow apparatus 'accident proof' but it would seem to me there are a lot of ways to do that without resorting to a design that injures the user in an emergency. |
oly Member Posts: 971 From: Perth, Western Australia Registered: Apr 2015
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posted 05-06-2017 10:08 AM
quote: Originally posted by Paul78zephyr: I understand the need to make the hatch blow apparatus 'accident proof' but it would seem to me there are a lot of ways to do that without resorting to a design that injures the user in an emergency.
An injury to the hand is probably low on the priority list of design requirements for a system that would be primarily designed as an emergency system and also a late addition to a spacecraft that was already weight critical. There would be many ways to do it better. |
moorouge Member Posts: 2458 From: U.K. Registered: Jul 2009
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posted 05-07-2017 01:24 AM
Everyone seems to accept that the bruising that happened when the hatch was blown was down to a recoil of the plunger. But do we know this for certain?My original piece talks of a fist force of 5 to 6lbs to depress it with a safety pin removed and 40lbs with the pin in place. Might not the reported injuries simply be a result of the astronaut hitting the plunger? |
Joel Katzowitz Member Posts: 811 From: Marietta GA USA Registered: Dec 1999
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posted 05-07-2017 06:21 AM
Both Glenn and Schirra suffered a hand injury from activating their respective explosive hatches. They both stated the injury was caused by the recoil. |
moorouge Member Posts: 2458 From: U.K. Registered: Jul 2009
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posted 05-07-2017 06:37 AM
Yep - I knew that. I guess that my question should have been why should a plunger designed simply to complete an electrical circuit to fire exposive bolts have a recoil? |
oly Member Posts: 971 From: Perth, Western Australia Registered: Apr 2015
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posted 05-07-2017 07:26 AM
Because the plunger has an explosive charge within it that initiates the hatch explosive bolts. This system is a common design in ejection seats and canopies because it does not rely on electrical circuits, moving parts and is highly reliable in an emergency situation and also has a low weight. The recoil is from the charge initiation. |
Headshot Member Posts: 891 From: Vancouver, WA, USA Registered: Feb 2012
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posted 05-07-2017 10:34 AM
Apparently Cooper did not have his knuckles damaged by the plunger.A contemporary NASA publication shows his right hand, holding the telephone while talking to the president, without any bandage. A caption on another picture of Faith 7 being placed on a dolly aboard the carrier includes the phrase, "...workmen prepare to blow the hatch," and another picture from Peterson's "Man in Space" series shows Cooper being pulled out of Faith 7 while still wearing his gloves. |
MOL Member Posts: 102 From: Los Angeles, CA Registered: Oct 2004
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posted 11-12-2019 10:53 AM
The side hatch on Alan Shepard’s Freedom 7 capsule did not contain any explosive charges; he used a mechanical handle to open it after splashdown. This handle was removed on Grissom's and all subsequent capsules since they added the explosive charge. Has anyone ever seen a photo or drawing of what this handle looked like on Freedom 7?Editor's note: Threads merged. |
Robert Pearlman Editor Posts: 43576 From: Houston, TX Registered: Nov 1999
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posted 11-12-2019 11:09 AM
You can see the handle in this view of the hatch waiting installation on launch day. |
MOL Member Posts: 102 From: Los Angeles, CA Registered: Oct 2004
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posted 11-12-2019 11:14 AM
Thank you Robert - this is fantastic! |
Philip Member Posts: 6002 From: Brussels, Belgium Registered: Jan 2001
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posted 11-13-2019 01:59 AM
Superb find Robert! |
Lou Chinal Member Posts: 1332 From: Staten Island, NY Registered: Jun 2007
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posted 12-21-2019 04:01 PM
Mercury had three hatch designs. Production numbers 1-8 had a bolt on style. No. 5 (Ham) and 7 (Alan Shepard) had the heavy 69 pound hatch. Production numbers 9-20 had the improved (23 lbs.) hatch. |
taneal1 Member Posts: 237 From: Orlando, FL Registered: Feb 2004
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posted 12-29-2019 04:38 PM
It wasn't *necessary* to recover it, but why throw it away for no reason? Why not use a pair of simple lanyards between the mechanical hatch and the spacecraft? Release the hatch, and let it hang down against the landing bag for the flight to the carrier...Only two mechanical hatches existed as far as I have been able to determine. As planned, Shepard allowed his to fall into the ocean when he released it, and according to the Smithsonian, Ham's hatch is in storage at the Dulles Annex. A number of years ago, I asked if photos could be taken of it, and/or if it was possible to schedule an appointment to view it. They promised to get back to me, but never did. |
Explorer1 Member Posts: 180 From: Los Angeles, CA, USA Registered: Apr 2019
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posted 12-30-2019 06:43 AM
Going from Liberty Bell 7 to Friendship 7 was there anything done differently with Friendship 7 to ensure that what happened on Grissom's flight would not happen on Glenn's? |
Lou Chinal Member Posts: 1332 From: Staten Island, NY Registered: Jun 2007
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posted 01-06-2020 07:47 PM
The safety pin would not be removed until the spacecraft was on the deck of the ship. |