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  Space capsule metal flotation spheres (balls) (Page 2)

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Author Topic:   Space capsule metal flotation spheres (balls)
Robert Pearlman
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posted 11-04-2015 06:56 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
I thought it might help to add a few reference photos of the flotation balls, especially for those unfamiliar with what is being described here:
Gemini 3 Flown Floatation Ball with original McDonnell Spacecraft Parts Tag. A 1.25" diameter aluminum sphere of the type that was used in the space program to help maintain the spacecraft's buoyancy in the water. (Source: Heritage)

Flown Titanium Flotation Ball. A 1" ball in a 2" lucite cube, mounted diagonally on a 3" square wood plaque with a brass descriptive plate inscribed 'Tony Broadway / Gemini - 3 Flotation Ball / Molly Brown - Virgil Grissom'. The number '252' is marked on the ball. (Source: EarthToTheMoon.com)

A flown flotation ball for Gemini 2. Aluminum sphere measures approximately 1.25″ in diameter and is encased in an acrylic cube, which is in turn affixed to a 3.5 x 3.5 wooden base with a plaque that reads, “Gemini S/C 2, Flotation Ball, 19 Jan 1965.” (Source: eBay/RR Auction)

Chuckster01
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posted 11-05-2015 05:18 AM     Click Here to See the Profile for Chuckster01   Click Here to Email Chuckster01     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by mercsim:
Guenter was VERY busy and things changed very rapidly in those days so its not a stretch that he got confused with Gemini. His work was pad checkout and not capsule configuration.
I would think calling Guenter Wendt just a pad engineer would be like calling a Saturn V just a bottle rocket.

I did not say there was any evidence I said there were testimonies. I will research this when time permits I just wish this topic had come up while Sam Beddingfield was still with us. if he did not know the answer he sure would have known where to find it.

Jim Behling
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posted 11-05-2015 06:01 AM     Click Here to See the Profile for Jim Behling   Click Here to Email Jim Behling     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by Chuckster01:
I would think calling Guenter Wendt just a pad engineer...
No, that is a very accurate description of what he was. He just happen to have an additional title as leader of the pad engineers. He was not responsible for the design or construction of the vehicles. Originally, he was just responsible for all spacecraft operations at the pad. The job morphed as time passed and he became more specialized.

Because he had direct interaction with MGA astronauts, he became bigger than life. There have been pad engineers before him (on unmanned missions) and after him (unmanned and shuttle) who have done the same roles,* just without the spotlight.**

*Responsible for overall spacecraft operations or just white room ops.

**I don't know this for sure but Grumman likely had a pad leader for LM ops, but he wasn't in the spotlight.

Ken Havekotte
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posted 11-05-2015 06:20 AM     Click Here to See the Profile for Ken Havekotte   Click Here to Email Ken Havekotte     Edit/Delete Message   Reply w/Quote
If I recall, Chuck, Mercury and Gemini spacecraft engineers that I knew — including Sam Beddingfield — did not shed any new light about the flotation balls.

Early on, first going back to the late 1980's, Guenter first mentioned the stainless steel devices to Rick Boos (later Rick told me about them).

If we can only found out or know the manufacturer of the buoyancy balls (maybe it wasn't McDonnell), that would certainly be a vital piece of the puzzle.

I've got an extensive space file library of sorts from many space age personalities and reliable sources going back to the start of the missile and space age. As time permits on a weekly or so basis, I am always checking over them for some interesting space facts, figures, and stories. Maybe one of these days there will be a file folder about this very same topic.

Such was the case this week when I came across a news release about the Pad 19 memento gift presentations by Wally Schirra that I didn't know about before (posted in another cS topic thread).

oly
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posted 11-05-2015 07:32 AM     Click Here to See the Profile for oly   Click Here to Email oly     Edit/Delete Message   Reply w/Quote
With reference to the Mercury Spacecraft Familiarization Manual, it notes four bays in the forward section that contained flotation bags. It also gives detail of bag inflation sequence during landing. However I cannot find any detail or photos of the bag deployment.

I have found photos on the net of the Mercury spacecraft in the sea during recovery tests and actual recovery and none show inflation bags inflated. In addition to this, when Gus Grissom's Mercury Spacecraft was found on the seabed it was in the upright position. This may be due to a low centre of gravity of the craft or by buoyancy of the craft. Were any spheres recovered with this craft?

Is there any information on the inflation bags available? Were they replaced with spheres?

Joel Katzowitz
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posted 11-05-2015 08:42 AM     Click Here to See the Profile for Joel Katzowitz   Click Here to Email Joel Katzowitz     Edit/Delete Message   Reply w/Quote
How can you not love trying to solve this mystery?

I did have a conversation with Sam Beddingfield while we were looking at the flown Gemini flotation sphere on display at the old SWoF museum. He did not recall their use in the Mercury s/c.

There is also a LOA, that I don't have access to, that was written by Rick Boos in support of the sphere that originated with Guenter Wendt.

Yes, I know, anecdotal evidence only....

And the Airman second class who sold the MA-9 sphere went on to a successful aerospace career at Grumman.

Ken Havekotte
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posted 11-05-2015 10:10 AM     Click Here to See the Profile for Ken Havekotte   Click Here to Email Ken Havekotte     Edit/Delete Message   Reply w/Quote
Joel, and yes, Chuck now has the LOA from Rick Boos along with a signed card from Guenter about the spheres.

And it would seem to me, though, that the airman's account of a flown MA-9/Faith 7 flotation ball would seem more on the credible side, from what and how he said it.

But of course, in regards to incidents and memories so long ago, mistakes can and do happen.

Does anyone out there have a detailed schematic or blueprint of the entire Mercury spacecraft used on both the Redstone and Atlas launch vehicle configurations?

mercsim
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posted 11-05-2015 10:57 AM     Click Here to See the Profile for mercsim   Click Here to Email mercsim     Edit/Delete Message   Reply w/Quote
The bags were deleted, or not implemented, for various reasons. They were deemed not necessary, they were heavy, and space was at a premium.

The 'Gemini' flotation balls have now been referenced as Stainless, Titanium, and Aluminum. It's not unreasonable to think they could have been made them out of different materials but it's more likely they were just as the drawing stated. There really wouldn't have been the luxury of time for trying various materials for such a simple item.

I don't want to question the character of a young airman that served his country and went on to have a great career. The point was what would he have known about the inner workings and configuration of the most complicated flying craft built to date. An assembly technician was probably more familiar. We don't know the airman's job. Military personal, especially such a young one, didn't have much to do with actual capsule stuff. He could have been in security or any other of thousands of jobs at the time at the Cape.

The Mercury familiarization manual was revised several times. There are no less than four different ones available on the net these days. The foreword in each one talks about revisions and which capsules it addresses. Mercury was a dynamic experimental program where engineers had the authority to change things on the fly much easier than they do today.

I have been infatuated with all things Mercury most of my life. I am a retired aerospace engineer and have built models all my life. I have read everything Mercury related and actually keep a familiarization manual on my phone (I know, total nerd...). I have over 6000 photographs of Mercury capsules categorized and sorted. Most of them are from the inside of many different capsules. My Mercury capsule model is the most detailed in existence short of the real deals. Every structural component is accounted for as are nearly every fastener. You can see more about it and my total Mercury Nerdiness at spacecraftreplicas.com.

I don't believe there were Mercury flotation balls but real documents or proof showing otherwise would be great for our small community of space nerds.

David Carey
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posted 11-05-2015 01:07 PM     Click Here to See the Profile for David Carey   Click Here to Email David Carey     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by mercsim:
Just for fun, I also checked the weight of seawater and it works out that a 3 inch sphere weighs about .5 pounds (someone could check my math). So it would take a LOT of them to float any significant weight. They are not the most practical shape for flotation either...

Interesting discussion!

Perhaps the small displacement, while not enough to save a swamped capsule, helped provide a 'buoyancy torque' for righting.

Your 0.5lb H2O/sphere is right for a 3" sphere but - if I'm understanding correctly - the 1.4" spheres of Gemini usage would be more like 0.05lb H2O displacement each.

Still, assuming 1700 spheres as uncovered by John you get ~90lb of buoyancy biasing against a ~3500lb (sources varied) Gemini capsule splashdown weight.

It's only ~2-2.5% of total required buoyancy but maybe it was enough to help steer the end-state of the capsule in the water? If nothing else it seems like it would add a similar percent to the 'flotation safety margin' (if there is such a thing).

All that said, I'm still confused about what was used, even under the more understood and accepted Gemini applications.

The listings provided by Robert mention both 1" titanium and 1.25" aluminum spheres, perhaps varying due to approximations/guesses. John's two drawings reflect conflicting 1.25" OD and 1.4" ID spheres so size revisions are suggested, with stainless steel on both.

Chuck, if you have a picture of the Wendt-certified artifact and a measurement of diameter perhaps that would help clarify if it is a variant from the Gemini examples mentioned so far.

space1
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posted 11-05-2015 02:05 PM     Click Here to See the Profile for space1   Click Here to Email space1     Edit/Delete Message   Reply w/Quote
The McDonnell drawings do not conflict. The 1.4" diameter is for the fiberglass pouch in which the 1.25" diameter spheres were placed.

The purpose of the spheres in Gemini was to raise the nose section so that water would not so readily enter the cabin through the forward corners of the open spacecraft hatchways. The bouyancy was biased in such a way that the command pilot's hatch was slightly more out of the water. After Gemini 3 foam inserts were used instead.

Splash curtains at the outer forward corners of the hatchway, which the astronauts would zip into place after splashdown, improved the rejection of sea water with the hatches open.

Joel Katzowitz
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posted 11-05-2015 04:51 PM     Click Here to See the Profile for Joel Katzowitz   Click Here to Email Joel Katzowitz     Edit/Delete Message   Reply w/Quote
Regarding the "airman" I referenced in an earlier post. A member of this forum conducted an interview with him and purchased several Mercury items directly from him. According to my source the airman spent at least some of his time working in the launch pad area and had access to the Atlas rocket.

Chuckster01
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posted 11-05-2015 05:59 PM     Click Here to See the Profile for Chuckster01   Click Here to Email Chuckster01     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by David Carey:
Chuck, if you have a picture of the Wendt-certified artifact and a measurement of diameter perhaps that would help clarify if there a variant from the Gemini examples mentioned so far.
David, Here is a photograph of Guenter's sphere and the original card that came with it. As I stated I have several other documents in my possession but none are the holy grail of proof.

I measured the sphere; it is approximately 1-3/16" in diameter for the sphere and a 1-3/8 diameter at the seam. I will be borrowing a set of micrometers from a friend of mine for exact measurements.

The ball looks to me to be Stainless steel but does anyone know a positive way to identify titanium? I have never worked with that metal and I am totally unfamiliar with its appearance.

Chuckster01
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posted 11-05-2015 07:07 PM     Click Here to See the Profile for Chuckster01   Click Here to Email Chuckster01     Edit/Delete Message   Reply w/Quote
Ok, I have a friend who is a goldsmith with 40+ years of experience he is 100% positive this is titanium but for cS proof he is arranging to have it tested by X-ray examination that will confirm the exact make up of the metal.

The exact size of the ball is 31.2mm or 1-15/64" in diameter with a 35mm or 1-3/8" seam.

GACspaceguy
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posted 11-06-2015 05:12 AM     Click Here to See the Profile for GACspaceguy   Click Here to Email GACspaceguy     Edit/Delete Message   Reply w/Quote
While you can not tell by X-ray what the material is there are NDI methods that can be used (I am assuming the use or the term X-ray was used for ease of description). We have such in our NDT lab at work. I will take mine in Monday and have it scanned. I will post the results as soon as I have the info.

Joel Katzowitz
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posted 11-06-2015 08:03 AM     Click Here to See the Profile for Joel Katzowitz   Click Here to Email Joel Katzowitz     Edit/Delete Message   Reply w/Quote
Fred, what is the pedigree of your flotation ball? I assume it's either GT-2 or GT-3, Mercury would be too much to hope for!

GACspaceguy
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posted 11-06-2015 08:25 PM     Click Here to See the Profile for GACspaceguy   Click Here to Email GACspaceguy     Edit/Delete Message   Reply w/Quote
I do not think the one I have is flown, looks like a test part.

mercsim
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posted 11-06-2015 08:39 PM     Click Here to See the Profile for mercsim   Click Here to Email mercsim     Edit/Delete Message   Reply w/Quote
How would a flown one look different? They were in a fiberglass sleeve and no matter the material, a short exposure to seawater and a rinsing would not change the look.

GACspaceguy
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posted 11-10-2015 03:25 PM     Click Here to See the Profile for GACspaceguy   Click Here to Email GACspaceguy     Edit/Delete Message   Reply w/Quote
Mine is painted orange, orange paint in aviation typically indicates test equipment. There is a small spot where the paint is missing which our NDI folks will be testing. I will post results once I have the data.

Note: I stand corrected in that a conventional X-Ray with film will not give you the material type but an X-Ray technology type will.

GACspaceguy
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posted 11-10-2015 03:46 PM     Click Here to See the Profile for GACspaceguy   Click Here to Email GACspaceguy     Edit/Delete Message   Reply w/Quote
OK, they made quick work of it. The one I have is 300 series Stainless Steel. (In aviation we do not call it stainless steel; it is Corrosion resistant steel, Cres. Stainless steel is for forks and knives, Cres is for aviation applications. )

Lou Chinal
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posted 11-20-2015 02:20 PM     Click Here to See the Profile for Lou Chinal   Click Here to Email Lou Chinal     Edit/Delete Message   Reply w/Quote
After doing much research on this I've come to the conclusion that there were just enough of these balls to float the antenna canister, not the whole spacecraft. I could see how they could fit. I hope this thought "floats" with some of you.

Joel Katzowitz
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posted 11-21-2015 07:17 AM     Click Here to See the Profile for Joel Katzowitz   Click Here to Email Joel Katzowitz     Edit/Delete Message   Reply w/Quote
Thanks for the update Lou. Was your research based on the Mercury or Gemini spacecraft configuration?

mercsim
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posted 11-22-2015 10:08 PM     Click Here to See the Profile for mercsim   Click Here to Email mercsim     Edit/Delete Message   Reply w/Quote
How did you come to that conclusion? We still haven't seen any documentation that supports this.

CMikeW
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posted 01-21-2016 02:55 PM     Click Here to See the Profile for CMikeW     Edit/Delete Message   Reply w/Quote
I have a float ball that has a Project Gemini parts tag. The tag says "Gemini Flotation Ball Removed from S/C #3 reaction Control System on 3-26-65". I just checked the ball and it is very slightly magnetic which is what one would expect from a 300 stainless steel object. The ball also has a partial quality control stamp visible on it. It is approximately 1 1/4 inch in diameter.

Joel Katzowitz
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posted 01-21-2016 04:35 PM     Click Here to See the Profile for Joel Katzowitz   Click Here to Email Joel Katzowitz     Edit/Delete Message   Reply w/Quote
I don't see an email address for you.

I'd love to see a photo or two of the ball and the inspection stamp along with any supporting paperwork that you have. There's seems to be no question that these flotation balls flew on GT-2 and GT-3. The question I have is did the balls fly on any Mercury flights. Due to the lack of any hard evidence it appears that they didn't.

Thanks in advance. (jmkatzowitz@gmail.com)

CMikeW
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posted 01-21-2016 07:04 PM     Click Here to See the Profile for CMikeW     Edit/Delete Message   Reply w/Quote
Joel, I'll take a photo with my phone and email it to you. — Mike Wiedemann (cmikew@mindspring.com)

A bit of history. I spent several years working on the Apollo CSM at KSC as structures and mechanisms engineer and spent a lot of time working on various areas of the command module and I can't remember anything about float balls being installed anywhere in and about the Apollo capsule.

I also worked with Herr Wendt during the Apollo and Shuttle programs. During Apollo he was a Pad Leader, actually one of at least 3 or 4 men who performed that function. I believe that the pad leaders were part of the operations group which was responsible for the execution of the daily work schedule. The pad leader was the ops guy on the stack who spoke with the test conductor who was in the control room miles away at the O&C building. The pad leader was the "straw boss" who tried to get the schedule accomplished. At least that's how I remember it happening. I never worked on the Mercury or Gemini Programs.

Joel Katzowitz
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posted 01-22-2016 10:31 AM     Click Here to See the Profile for Joel Katzowitz   Click Here to Email Joel Katzowitz     Edit/Delete Message   Reply w/Quote
Thanks for photos and history Mike.

It's interesting that the parts tag notes that the ball was removed from the reaction control system. Did you write the information on the parts tag or did you receive it like that?

CMikeW
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posted 01-22-2016 01:11 PM     Click Here to See the Profile for CMikeW     Edit/Delete Message   Reply w/Quote
The ball and parts tag are exactly as I purchased them from the estate of a long time Grumann employee at KSC. The zip-loc bag was stapled to the parts tag as shown in the picture.

Joel Katzowitz
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From: Marietta GA USA
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posted 01-22-2016 04:50 PM     Click Here to See the Profile for Joel Katzowitz   Click Here to Email Joel Katzowitz     Edit/Delete Message   Reply w/Quote
Thanks, that's a very nice artifact and I like the fact that the original owner added such a detailed description.

Chuckster01
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posted 01-23-2016 01:14 PM     Click Here to See the Profile for Chuckster01   Click Here to Email Chuckster01     Edit/Delete Message   Reply w/Quote
Is there any way I could get a copy of your flotation ball paperwork as I am also researching the one I have listed earlier in this post.

Thank you so much.

CMikeW
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posted 01-23-2016 02:43 PM     Click Here to See the Profile for CMikeW     Edit/Delete Message   Reply w/Quote
Let me know what your email address is and I'll email you a picture.

Chuckster01
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posted 01-23-2016 04:00 PM     Click Here to See the Profile for Chuckster01   Click Here to Email Chuckster01     Edit/Delete Message   Reply w/Quote
chuck at spacewalkoffame dot com


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