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  Saturn IB as Second Stage on Saturn V

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Author Topic:   Saturn IB as Second Stage on Saturn V
David Hinners
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posted 07-20-2011 11:23 PM     Click Here to See the Profile for David Hinners   Click Here to Email David Hinners     Edit/Delete Message   Reply w/Quote
Why wasn't Saturn IB used as the second stage of the Saturn V? It's almost a direct dry weight analogue (78,000-88,000 S-II; 82,500 S-IB). Full propellant load the S-IB is heavier (1,067,000 lbm S-II; 1,300,000 lbm S-IB) but the S-IB has a higher thrust at 1,600,000 lbf than the S-II at 1,150,000 lbf.

Is it just the ∆v?

Jay Chladek
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posted 07-21-2011 11:17 AM     Click Here to See the Profile for Jay Chladek   Click Here to Email Jay Chladek     Edit/Delete Message   Reply w/Quote
The Saturn 1B's eight H-1 engines burned LOX and Kerosene while the S-II stage burned LOX and LHX (more powerful fuel). It isn't just weight either as the J-2 engines had to burn for a longer period than what a S-IB first stage was capable of to my knowledge. Less thrust spread out over a longer duration is better for stage 2 while stage one needs the big power to get the rocket out of the dense part of the atmosphere in that first big push.

micropooz
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posted 07-21-2011 07:08 PM     Click Here to See the Profile for micropooz   Click Here to Email micropooz     Edit/Delete Message   Reply w/Quote
In addition to the difference in propellants (which gave the S-II more "bang" per pound of fuel) mentioned above, the J-2 engine bells on the S-II were optimized for use in vacuum (e.g. as an upper stage). The H-1 engine bells on the S-1B were made to operate best in the atmosphere (e.g. - as a first stage), so they would have been terribly inefficient as an upper stage engine.

David Hinners
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posted 07-22-2011 02:52 AM     Click Here to See the Profile for David Hinners   Click Here to Email David Hinners     Edit/Delete Message   Reply w/Quote
I understand that LH2 is a higher energy fuel than RP-1 (455 seconds versus 358 seconds). But LH2 is also insanely less dense. Using the burn ratios on the Saturn itself, on the Saturn V, RP-1 was roughly 5 times denser that LH2.

And how long the second stage burns really is (mostly) irrelevant. The S-II burned that long because it was of low thrust. When an engine went out the other engines simply burned longer (Can't remember the mission, AS-504?). Less thrust in later stages is good only if you are trying to limit the acceleration you submit your payload to. But I'll concede your point and pull 2 of the center H-1 engines off my second stage S-IB, and just burn the remaining six longer.

I do concur that the H-1 nozzles were not vacuum optimized, they are some altitude above sea level optimized. But I counter with this--so what? If they get the job done who cares? Constructing the S-IB itself from 9 separate tanks and 8 separate engines wasn't horribly efficient, but it got the job done.

SpaceAholic
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posted 07-22-2011 07:31 AM     Click Here to See the Profile for SpaceAholic   Click Here to Email SpaceAholic     Edit/Delete Message   Reply w/Quote
Expansion ratios can be optimized by changing nozzles.

However run time is an issue with hydrocarbon engines because petroleum distillates like RP-1 when combusted produce contaminates which clog up injectors. RP1 also has a high freeze point.

The H-1's were also regeneratively cooled with RP-1; its unclear given the fuel density and flow rate efficiency through the nozzle jacket, if the H-1's service life would have supported the required burn duration necessary to achieve orbit.

ilbasso
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posted 07-22-2011 08:25 AM     Click Here to See the Profile for ilbasso   Click Here to Email ilbasso     Edit/Delete Message   Reply w/Quote
Quoting from a NASA engineer in NASA Publication SP-4206, "Stages to Saturn," Chapter 6:
"The combination of hydrogen and oxygen for propellants made the moon shot feasible," he declared. "Its use in upper stages results in a significant increase in performance over the propellant combinations of oxygen and kerosene then in use in first-stage boosters.
I don't have the specific data to back this up, but a propulsion engineer told me earlier this year that the S-IB was just barely powerful enough to get the S-IVB and CSM to the needed height and speed for Earth orbit. He noted that Apollo 7 was the only Saturn IB flight that flew a fully-fueled Service Module with a crewed Command Module, and that in doing so, the staging between first and second stages happened when the stack was at a much lower velocity than normally desirable. The Service Modules in the Skylab and ASTP missions were not fully fueled, reducing the payload weight considerably.

He noted that the S-IB was originally designed to get an S-IV (not S-IVB) stage aloft. Moving to the S-IVB greatly increased the mass that the S-IB had to get off the pad.

David Hinners
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posted 07-22-2011 07:56 PM     Click Here to See the Profile for David Hinners   Click Here to Email David Hinners     Edit/Delete Message   Reply w/Quote
I can't find the reference, but I have read somewhere that an H-1 was static fired for over 8 minutes during testing.

Also, the S-IB was designed to launch a payload to 100 n mi. Skylab was put into a higher orbit because the supremely excess payload capacity of the Saturn V used to deliver it. Higher orbit meant less atmospheric decay meant longer unboosted orbital lifetime. So correspondingly, the CSM's which were sent there had lighter propellant loads in order to reach it (They also required less propellant as they were not doing a TEI burn). The CSM still had far more propellant than was necessary for the Skylab missions as they were used to re-boost Skylab prior to departure.

With regards to LH2 and LOX being higher performance, I concur, however, a Ferrari is higher performance than a Volkswagen. But if I already own a Volkswagen and I need a loaf of bread, I am pretty sure I would take the Volkswagen to the grocery store and buy a loaf of bread and save myself $100,000 dollars.

I still think the S-IB would do the job. The Russians use Kerosene and LOX in the R-7 that they have been launching the Soyuz with for 40 years without any problems.

And strange as I understood it, it was more desirable to stage at lower velocities rather than higher.

On edit: The S-I was designed to get the S-IV aloft. The S-I was upgraded to the S-IB to get the S-IVB aloft. While the second stage weight increased from 12,000 lbm in the S-IV to 21,000 lbm in the S-IVB. The S-IB stage had it mass reduced by 20,000 lbm and its thrust increased from 1,500,000 lbf to 1,600,000 lbf.

In summary, MSFC didn't build the new S-IB with a bigger second stage for a system the was on a whole less capable than the S-I.

SpaceAholic
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posted 07-22-2011 09:41 PM     Click Here to See the Profile for SpaceAholic   Click Here to Email SpaceAholic     Edit/Delete Message   Reply w/Quote
quote:
Originally posted by David Hinners:
I can't find the reference, but I have read somewhere that an H-1 was static fired for over 8 minutes during testing.

Also, the S-IB was designed to launch a payload to 100 n mi.


The H-1 had a rated service life of 155 seconds.

The S-IB was designed to take its payload to 40 NM (it was the upper stage which determined final altitude).

David Hinners
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posted 07-22-2011 10:53 PM     Click Here to See the Profile for David Hinners   Click Here to Email David Hinners     Edit/Delete Message   Reply w/Quote
Sorry, I meant the Saturn-IB system, not the individual S-IB stage.

The 155s firing time was how long was necessary to complete the stage mission not the other way around. I am certain they didn't compromise mission safety if they burned 156s. If you want man rate them for 8 minutes you put them in the test stand and burn em for eight minutes, tear the engine down and take a look. Pretty sure that's easier than figuring out how to explosively deform hemispherical LH2 tank ends or handle the center engine pogo or hand form and apply each piece of insulation for the chemically milled tank walls. Certainly cheaper than building the Seal Beach facility to do all this work in anyway.

I still see no real technical reason to not use the S-IB stage as a Saturn V second stage instead of the S-II. I see plenty of political reasons, but no technical reasons. And I see plenty of technical and economic reasons to not use it.

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